Car clutch and manual transmission repair VW Golf 1, petrol

General information about the clutch and mechanical box
There are two basic models of manual transmission - four-speed gearbox 084 (used with 1.1/1.3 l engines) and four- or five-speed gearbox 020 (for engines 1.5/1 6 l). Gearbox...

Tool and equipment
To perform the operations described in this chapter other than the tools listed in the chapter " Basic rules for work ", you will need the following: Pliers for removing and...

Clutch cable
Adjustment Clutch cable adjustment is described in chapter " Vehicle maintenance work ’'. Replacement A sign of damage (fraying) cable inside its shell, as well as a sign of lack...

Clutch — 1.1 / 1.3 L engines
Removing Before removing the clutch, you must remove the gearbox (see later in this chapter). 1. Mark the relative position of the drive plate and the flywheel to ensure proper...

Clutch — engines 1.5/1.6/1.8 l
The clutch on models with 1 5 / 1.6 / 1.8 liter engines is significantly different from the usual one used on models with a smaller engine size - the clutch drive plate is...

Shift Drive — 1.1/1.3L Engines
General information Since the start of production of VW Golf, Jetta, Scirocco cars, changes have been made to the design of the gear shift drive. On models with a 1.1 / 1.3 liter...

Shift Drive — 1.5/1.6/1.8L Engines
General information There are two different types of gearshift drive. On early release cars (until August 1975, gearboxes up to #GC 25084) the reverse gear lock is located in the...

Gearbox 084 — engines 1.1 /1.3 l
Removing Parts that must be removed or disconnected when removing the gearbox from the vehicle are shown in fig. I:30. 1. Disconnect the wire "masses" from the battery. 2....

Gearbox 020 — engines 1.5/1.6/1.8 l
Removing Parts that must be removed or disconnected when removing the gearbox from the vehicle are shown in fig. I:35. 1. Disconnect the wire "masses" from the battery. 2....

Type 084 Transmission Repair — 1.1/1.3L Engines
Gearbox disassembly (pic. I:36) 1. Drain the remaining oil from the gearbox and wash it with solvent. 2. Remove the clutch release bearing. Remove the outer sleeve of the clutch...

Differential 084 — engines 1.1 / 1.3 l
Inspect Differential (pic. I:51) for damage or worn teeth. Rotate the bearings and check for binding or noise during rotation. Inspect bearings for corrosion. Inspect the...

Type 020 Transmission Repair — 1.5/1.6/1.8L Engines
General information The fifth gear mechanism of the Type 020 five-speed gearbox is mounted on the end of a similar four-speed gearbox. The following section describes the...

Output shaft and differential — engines 1.5/1.6/1.8
Removing 1. Remove output shaft from clutch housing. To do this, unscrew the bolts of the large front bearing lock plate and remove the plate along with the outer bearing race. 2....

Possible malfunctions of the clutch and manual transmission
Possible malfunctions of the clutch and manual transmission, their causes and methods of elimination.

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