Repair of engines 1.05 and 1.3 liters of cars Volkswagen Golf 2, gasoline 1984-1993

Removing the engine from the car
Engine 1.1 and 1.3 1 - oil filter; 2 - head gasket; 3 - engine head; 4 - distribution gear; 5 - V-belt; 6 - pulley; 7 - toothed belt; 8 - water pump; 9 - oil drain plug gasket; 10...

Disconnecting the gearbox
1. To disengage the engine from the gearbox, it is necessary to support the engine or do the following while the engine and gearbox are hung on a frame or winch. 2. Disconnect the...

Engine equipment
The engine equipment must be removed after the engine has been removed from the vehicle and disconnected from the gearbox. The engine equipment includes a generator, a drive...

Distribution belt and distribution gears
Removing If the engine is in the car, first carry out the following operations: 1. Disconnect the battery wire with a sign "-". 2. Remove the air filter. 3. Remove the alternator...

Camshaft
Extraction If we remove the camshaft from the engine that is in the car, we must first perform the following operations: A) Disconnect the negative cable from the battery. b)...

Crankshaft seals
Front seal Replacement 1. Remove the small timing gear from the crankshaft. 2. Removing the seal when the engine and oil pump are in the car can be difficult without special...

Removing the engine head
If the engine is in the vehicle, the following steps must be taken: A) Disconnect negative battery cable b) Remove air filter housing and fuel pump V) Drain the liquid from the...

Removing the engine head
1. Remove the camshaft as described in paragraph. 2. Using a valve spring compressor, compress each spring in turn so that the cone guards can be removed (locks). After removing...

Grouting engine head valves
Direct waving of the fitted surface of the valve seat or slight misalignment of the axes can be removed by rubbing the valve discs and seats using a coarse and then a fine...

Mounting the engine head
1. Install the valves in the guides in the sequence shown. 2. Insert lower seat 18, valve springs 21. 3. Before installing the guide 20 gasket, it is necessary to install a...

Installing the head on the engine
1. Set the pistons of 1 and 4 cylinders to TDC, then turn the crankshaft a quarter of a turn counterclockwise so that none of the pistons is at TDC. 2. Check whether the surfaces...

Valve clearances
Examination 1. Valve clearances can be checked and adjusted with the cylinder head removed (before putting it on after repair) or during periodic maintenance. 2. Two clearance...

Pistons and connecting rods. extraction
The connecting rod consists of two parts, fixed with bolts. The first part includes: the head (also called connecting rod head), rod and upper part of the connecting rod crank...

Piston control and repair
1. It is necessary to check the diameter and oval of the pistons, as well as whether there are scratches and scuffs on their surface. We check the wear and possible damage to the...

Installation of pistons and connecting rods
When the pistons with connecting rods are mounted and the rings are installed on the pistons in the appropriate order and position, you can proceed to install them in the...

Crankshaft: extraction, control, repair, installation
Removing the crankshaft This operation is possible only after removing the engine from the vehicle. 1. Disconnect the connecting rods from the crankshaft. If you only need to...

Installing the engine in a car
The engine is installed in the reverse order of removal. When installing, pay attention to the following additional notes: A) When installing the components in the engine chamber,...

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Engines 1.05 and 1.3 liters car VW Golf 2, petrol