Technical data Manual Transmission Automatic transmission
General characteristics of a manual transmission A mechanical gearbox type VW 084 or 020 includes four or five synchronized speeds and one reverse gear. The clutch release mechanism consists of a release lever, clutch release...
Transmission Inspection Frequency The manual transmission does not require much action during the inspection. 1. Check for oil leaks in the gearbox. To do this, you need to install the car above the viewing hole...
Removing the gearbox 084 The following describes how to remove the gearbox without removing the engine. However, if it is necessary to make additional repairs to the engine, it can be removed together...
Disassembly and repair of gearbox 084 1. Unscrew the oil drain plug with a hex wrench and drain the oil into a vessel. Screw the plug back in. 2. Remove clutch release bearing and shaft. 3. To turn away and take out...
Clutch housing — repair 27. Clean the housing and check for damage or cracks. If there are obvious damage or cracks, the housing must be replaced, but in this case it is necessary to adjust the...
Gearbox housing — repair 33. Clean the housing and check for damage or cracks. If there are obvious damage or cracks, the housing must be replaced. Then it is necessary to adjust the differential...
Box input shaft 084 1. Using pliers, remove the retaining ring 13 from the splined end of the input shaft (pic. 6.5). Pic. 6.5. Gearbox input shaft 084 1 - spring ring; 2 - remote washer; 3 - ball...
Box output shaft 084 16. Remove the safety circlip 14 from the end of the output shaft using pliers and then remove the thrust washer 13. A new circlip must be installed during installation. 17. Take...
Synchronizers — box 084 1. In general, synchronizer assemblies do not require replacement. However, if one element is damaged, the entire assembly must be replaced. Replacing only the synchronizer hub or...
Differential mechanism — box 084 1. Do not disassemble the differential mechanism on your own. Requires special equipment (thermal electrodes) to heat the elements to the appropriate temperature. However, if the...
Gearbox assembly 084 Make sure all parts are clean and then lubricate all bearings and bearing surfaces with gearbox oil Elements should lie on clean paper or foil. 1. Using a metal tube, drive the...
084 gearbox gear selection mechanism 1. Raise the front of the car and put it on stands Apply the handbrake. 2. With the gear selection knob in the neutral position, mark the relative position of the longitudinal...
Removing gearbox 020, 4-speed and 5-speed 1. To remove the gearbox, proceed as described in paragraphs 3.1-3.5 (inclusive). 2. Disconnect the clutch cable from the clutch release lever. 3. Disconnect the speedometer cable...
Disassembly and repair of gearbox 020, 4-speed 1. Unscrew and remove the reverse light switch (photo 6.18). 2. Unscrew and remove the bolt securing the selector shaft assembly (photo 6.19). 3. Unscrew the nut and remove the...
Gearbox assembly 020, 4-speed 1. It is necessary to act according to the description of point 17 due to the fact that the boxes are similar. 2. If the ball bearing has not been installed before this time, it...
Disassembly and repair of gearbox 020, 5-speed Before disassembling the gearbox, you must read the general information about the repair. 1. Remove the clutch pusher from the input shaft. 2. Unscrew the bolts and remove the...
Input and output box shafts 020, 5-speed Input shaft 1. If the clutch pusher has a gap in the input shaft sleeve, it is necessary to remove the sleeve from the end of the input shaft along with the seal, press in a new...
Synchronizer box 020, 4 and 5 speed 1. Pay attention to the following notes for type 020 gearboxes, it is installed on the 1st speed gear side. As a spare part, the ring has all the teeth. 3. When assembling, the...
Gearbox assembly 020, 5-speed 1. Install final drive gear with differential mechanism into gearbox clutch housing 2. Install the taper ring in the bearing of the differential mechanism and install the right...
020 gear select mechanism 1. The figure shows the external gear selector (pic. 6.23). Pic. 6.23. External gear selector 1 - bracket mounted on the gearbox; 2 trailing arm, 3-7 - elements of the switching...
General characteristics of the automatic transmission The automatic transmission is a three-speed planetary gear transmission with two multi-plate clutches, one multi-plate brake and one band brake. The hydrokinetic clutch transfers...
Maintenance of automatic transmission 1. Every 15,000 km it is necessary to check the oil level in the automatic transmission and top up if necessary. The control must be carried out with a warm engine at idle speed...
Removing the automatic transmission 1. The steps for removing an automatic transmission are somewhat similar to those for removing a manual transmission. However, there are some differences. 2 Loosen the lower...
Overload test 1. The overload test is used to check the hydrokinetic transmission, it may also indicate a malfunction of the automatic transmission. 2. Connect the revometer to the engine: and...
Automatic transmission selector cable 1. At the end of the cable on the transmission side, unscrew the cable clamp nut and disconnect the cable from its fastening. 2. Working from inside the vehicle, remove the bolts...
Carburetor cable and gas pedal cable VW vehicles with automatic transmission have a system that makes it possible to automatically downshift during acceleration. For example, while driving at third speed, it becomes...