Diesel engine pre-heating system. general information Due to the compression pressure in the cylinders of a diesel engine, the intake air heats up so much that the injected fuel ignites from it. This is how diesel works. But with a...
Two different pre-filament systems According to engine type, on models «Volkswagen Golf/Vento» various pre-heating systems are installed. Both are quick pre-glow and post-glow systems, but there are differences in...
Operation of the pre-glow system All engines The heating process itself is divided into three phases. «Pre-glow»: with key turn «ignition» in the first position of the ignition switch you start the preglow...
Glow plugs Inside the incandescent tube, which is located in the vortex chamber, there is a glow plug coil in the insulator. They, during preliminary incandescence, heat the filament tube to...
Troubleshooting in the pre-glow system If only one of the glow plugs is faulty, this is best determined with a cold engine. While the fuel in all other cylinders has already ignited, the cylinder with the defective...
Glow Plug Troubleshooting Sequence The first step is to check if the 50A fuse tape is in order. If everything is in order, check if the voltage is suitable for the glow plugs. If no faults are found in the voltage...
Checking the fuse (all engines) open lid (2) small fuse box. Check if the fuse tape is not corroded or melted. Replace defective fuse strip (1) 50 A for a new one (part number N 0171251).
Checking the voltage supply (all engines) Whether glow plugs are supplied with voltage at all is checked as follows. Connect test lamp between ground and voltage cable (red-white) on the glow plug Remove the plug from the...
Checking glow plugs (all engines) The only truly effective test for glow plug performance is a visual check: Remove fuel lines and injectors (for re-installation, use a new heat-insulating gasket). Using a wire...
Checking the pre-glow relay The glow plug relay for the 47 kW suction motor is located on plug 12 (arrow) bottom right on the center block. On fig. marked with the number 12. Location of contacts of the...
Checking the glow plug relay (55 kW turbodiesel) The glow plug relay is a simple changeover relay. For check: Remove left lower instrument panel trim (chapter «The interior of the cabin»). Check glow plug relay as described in...
Pre-glow indicator lamp does not light up All engines If the engine is so warm that it can start without pre-glow, the pre-glow indicator lamp will of course not come on. With a cold engine, it should light up when the...