Gearbox technical parameters Five-speed 2L engine Type - Five-speed gearbox. All front transmissions are synchronized. The main gear is located in the gearbox housing Gearbox type - M5, based on type 020...
Tightening torques for gearbox screw connections Five-speed 2L engine Engine to gearbox - 55 Nm Nut to the underside of the gearbox - 55 Nm Input shafts to gearbox - 45 Nm Cover over release bearing - 15 Nm Transmission housing...
Transmission. general information Golf III cars are equipped with five-speed gearboxes of type 020, 02A. M5. The main gear and differential are placed inside the crankcase in such a way that the disassembly of one...
Dismantling and installation of the M5 box The gearbox can be dismantled from the underside of the car, so the car should be properly jacked up above. A portable jack is also needed to support the gearbox. The method of...
Disassembly of the M5 gearbox Disassembly and assembly of the gearbox will be easier if you have an ordinary assembly stand at your disposal. Otherwise, so that the gearbox cannot tip over, it should be...
Checking Gearbox Parts Thoroughly clean all parts and dry them with compressed air. Check the degree of wear and damage to all gears, bearings, synchronizers. Replace gears of the same gear only in...
Gearbox Assembly Input shaft The input shaft does not need to be adjusted. It is important, however, that the washer found during dismantling. was re-inserted during assembly. Before assembling...
Gearbox and differential adjustment The following adjustment work must be carried out if these parts are replaced. The input shaft does not need to be adjusted, but care must be taken to ensure that the compensation...
Dismantling and installation of box 02A Removing The gearbox can be removed from the underside of the vehicle, so the body must be properly jacked up. This requires a mobile car jack to support the gearbox. It doesn't...
Gearbox disassembly 02A The disassembly and assembly of the gearbox is made easier if a simple mounting table is available. Otherwise, the gearbox must be mounted on wooden trestles so as not to fall....
Automatic four-speed gearbox. General information The gearbox is equipped with an electric-electronic and hydraulic control system, as well as a self-diagnosis system. In the electrical or electronic section, faults are recorded...
Removing the automatic transmission Disconnect the housing cable from the battery. If you have a built-in radio installation, you need to know the code of the anti-theft device Disconnect the top screws between the...
Front drive shafts Drive shaft: 1 - Safety ring 2 - seal (pasted) 3 - internal constant velocity joint 4 - vibration damper 5 - drive shaft 6 - fixing clip (for cuff 7 - spring washer 8 - safety...
Dismantling and installation of the drive shaft The wheel cap is removed and the nuts are unscrewed. The axle nut loosens if the wheels are on the floor. This nut is very tight The front side of the car rises and is installed...
Drive shaft repair Replacement of the internal constant velocity joint Secure the drive shaft in a vise. Use pliers to remove the retaining spring ring at the end of the inner CV joint. Using a...
Removal and installation of shock absorber Vibration damper on the drive shafts of the car model «Golf» made as a single unit. If the drive shaft is to be replaced with a new one, the vibration damper must be moved from...
Restoration of rubber cuffs If the rubber collar can be found to be scratched, this means in most cases that dirt has entered the corresponding constant velocity joint. This means that either it must be...