Elements of fastening of the forward panel of a body
- 1 - front cross member with structural details;
- 2 - bolts 2 pcs., 8 Nm;
- 3 - cable for opening the hood lock;
- 4 - channel in the side panel;
- 5 - radiator and condenser;
- 6 - bolts 4 pcs., 8 Nm;
- 7 - bumper beam;
- 8 - bolts 4 pcs., 50 Nm;
- 9 - special tool 3411. In the absence of a special tool, you can use a bolt M8x160 mm. A washer with a diameter of 35 mm must be installed under the bolt head
Installing the front transverse panel in the service position
1. Remove the front bumper.
2. Disconnect the hood latch cable from the hood latch.
3. On the right and left sides of the front panel, unscrew the two bolts (8) and screw in VW-3411 tool instead of bolts.
4. Remove the bolts securing the top and front of the front panel.
5. Move the front panel forward to the special tool VW-3411.
Removing the front cross member
1. Disconnect the hood latch cable from the hood latch.
2. Disconnect the electrical connector.
3. Disconnect the electrical connectors from the headlights.
4. Remove the front bumper.
5. If equipped, disconnect the headlight washer hose from the T-piece.
6. Unscrew the radiator and condenser from the front cross member and use soft wire to secure them to the engine.
Warning: Do not kink the condenser lines.
7. Remove the front cross member.
Installation
1. Install the front cross member.
2. Adjust the position of the front cross member in relation to the fenders of the car and secure the front cross member with bolts, tightening them to the required torque.
3. Install the radiator and condenser and secure them with bolts.
4. Install the front bumper and connect the hose to the headlight washer.
5. Connect the hood release cable.
6. Connect electrical connectors.
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