Gasoline engines For cars "Golf" four- and five-cylinder petrol engines are installed. On four-cylinder engines, the cylinders are located in one plane, and on five-cylinder engines, the cylinders...
Technical characteristics of engines Engine model 1,4 1,6 1,8 1.8T 2,3 Engine code AHW/ AKQ AEH/ AKL AGN AGU AGZ Production time, from 9/97 9/97 9/97 9/97 9/97 Working volume, cm 3 1390 1595 1781 1781 2327 Power: –...
Removing the engine 1.6-/1.8-I Arrangement of elements on a 1.8-I Turbo gasoline engine 1 - electrical connectors for ignition coils; 2 - ground bus; 3 - fuel injectors; 4 - vacuum hose The engine together with...
Engine installation 1.6-/1.8-I Alignment of the right support of the power unit 1 - bolt; A = 14 mm; B = at least 10 mm; C - bolt head flange alignment Order of execution 1. Check the condition of the power...
Removal of a gear belt of engines 1,6-/1,8-I 1 - bolt, 45 Nm; 2 - support of the power unit; 3 - bolt, 25 Nm; 4 - bracket; 5 - upper casing of the toothed belt; 6 - an average casing of a gear belt; 7 - nut, 20 Nm; 8 -...
Inspection of the toothed belt of engines 1.6-/1.8-I Warning: Do not twist or kink the toothed belt. Do not expose the toothed belt to oil, coolant or fuel. If toothed belt teeth are chipped, the ignition distributor, water pump,...
Installation of a gear belt of engines 1,6-/1,8-I Using a wrench to rotate the timing belt tensioner on the eccentric on the 1.6-I engine 1 - installation mark; 2 - pointer Install and tension the toothed belt on a cold engine....
Engine cylinder head 1.6-I 1 - bolt, 15 Nm; 2 - bolt, 20 Nm; 3 - rear casing of the toothed belt; 4 - cylinder head; 5 - a bolt of fastening of a head of the block of cylinders. At installation it is...
Preparation of the engine head 1.6-/1.8-I for installation Warning: When installing a new cylinder head, remove the plastic plugs to protect the open cylinder head valves. 1. The mating surfaces of the head and cylinder block must be...
Installing the engine head 1.6-/1.8-I for installation The sequence of tightening the cylinder head bolts on a four-cylinder engine 1.8-I, AGN / AGU stage 1 - 40 Nm; stage 2 - 60 Nm; stage 3 - tighten by an angle of 90°; stage 4 -...
Checking hydraulic valve tappets for 1.6-/1.8-I engines The correct setting of valve clearances is very important, as they largely determine the operation of the engine. If the valve clearances are too large, the engine will be noisy...
Cylinder head assembly for 1.6-/1.8-I engines 1. Before assembling the cylinder head, clean it thoroughly. 2. Lubricate the valve stems and guides with clean engine oil and insert the valves into the head. 3. Install the...
Toothed belt engine 1.4-I 1 - the upper casing of the toothed belt; 2 - bolt, 20 Nm; 3 - tension roller of the connecting belt; 4 - toothed connecting belt. Check the condition of the toothed belt. Before...
Engine timing gear drive 2.3-I-VR5 1 - camshaft sprocket; 2 - pulse rotor for the Hall sensor; 3 - camshaft sprocket bolt, 100 Nm. Before screwing in the bolt, lubricate the underside of the bolt head with a thin...
Checking compression in the engine cylinders Checking the condition of the engine can be done by measuring the compression pressure in the engine cylinders. If this check is carried out regularly, it is possible to know in...
Removing the V-ribbed belt for engines 1.6-/1.8-I Poly V-belt location on models without air conditioning Location of the V-ribbed belt on models with an air conditioning system Order of execution 1. If the belt will be...
Installing the V-ribbed belt for 1.6-/1.8-I engines 1. Install the V-ribbed belt on the engine pulleys. When reinstalling the belt, install it in accordance with the previously marked arrows. 2. Using a wrench, turn the poly V-belt...
Removing the V-ribbed belt of engines 1.4-I Poly V-belt location on models without air conditioning 1 - crankshaft; 2 - tension roller; 3 - generator; 4 - V-ribbed belt; 5 - servo pump Location of the V-ribbed belt on...
Installing the V-ribbed belt of engines 1.4-I 1. Install the belt on the motor pulleys. When reinstalling the belt, install it in accordance with the previously marked arrows. 2. Release the tension roller, and the...
Removing the V-ribbed belt of engines 2.3-I 1. Remove the lower mudguard of the engine compartment. 2. If the belt is to be reinstalled, use a marker or paint to mark the direction of rotation of the belt. 3. Loosen the...
Installing the V-ribbed belt for 2.3-I engines 1. Install the V-ribbed belt on the engine pulleys. When reinstalling the belt, install it in accordance with the previously marked arrows. 2. Using a 16 wrench, turn the V-ribbed...
Engine Oil Recommendations Oil viscosity Viscosity characterizes the fluidity of an oil. Depending on the temperature, the oil tends to decrease in fluidity. As the temperature increases, the oil becomes...
Engine oil circuit 1 - oil supply channel in the cylinder head; 2 - main oil line; 3 - oil spray for piston cooling; 4 - oil flow in the oil filter; 5 - oil heat exchanger The engine is lubricated...
Checking the oil pressure and oil pressure sensor Elements of the lubrication system of a four-cylinder engine 1.8-I 1 - oil filler cap. If the cover seal is damaged, it must be replaced; 2 - dipstick for measuring the oil level;...
Removal and installation of the oil pallet Removing 1. Remove the lower engine mudguard. 2. Drain the engine oil by loosening the oil drain plug about half a turn. Place an oil drain container under the drain plug and...
Starting the engine after a major overhaul 1. With the engine installed in the vehicle's engine compartment, check the engine oil and coolant levels. 2. Check that all previously removed wires and hoses are installed in...
Engine Troubleshooting If the engine does not work, it is necessary to systematically troubleshoot. In order for a gasoline engine to work, two conditions must be met: an air-fuel mixture must be...
The main malfunctions of the lubrication system CAUSE ELIMINATION METHOD When the ignition is turned on, the oil pressure warning lamp does not light up Faulty oil pressure sensor With the ignition on, disconnect the electrical...