Passat B2 (1981-1988)
Passat B3 (1988-1993)
Passat B4 (1988-1996)
Passat B5 (1996-2005)
Passat B6 (2005-2010)
Four-speed gearbox car Volkswagen Passat B2
The design and technical characteristics of the four-speed gearbox
Four-speed gearbox with four forward and one reverse gears with synchromesh in all forward gears. The gearbox is integrated with the differential and final drive. Gear shifting is...
Four-speed gearbox with four forward and one reverse gears with synchromesh in all forward gears. The gearbox is integrated with the differential and final drive. Gear shifting is...
Tightening torques of the main threaded connections, kgf.m
Bolt of fastening of a case of a transmission to the block of the engine: 5,5. Nuts of a bolt of fastening of an arm of a suspension bracket to a case of a transmission: 2,5. Bolt...
Bolt of fastening of a case of a transmission to the block of the engine: 5,5. Nuts of a bolt of fastening of an arm of a suspension bracket to a case of a transmission: 2,5. Bolt...
Removal and installation of a transmission
Removal of a transmission is made from below the car. Removing Place the car on a lift. Disconnect the wire from the negative battery terminal. Remove the upper bolts securing the...
Removal of a transmission is made from below the car. Removing Place the car on a lift. Disconnect the wire from the negative battery terminal. Remove the upper bolts securing the...
Disassembly and assembly of the gearbox
Gearbox disassembly Clean the gearbox, drain the oil from the gearbox crankcase and place it on a stand for disassembly. Loosen the mounting bolts and remove the rear cover of the...
Gearbox disassembly Clean the gearbox, drain the oil from the gearbox crankcase and place it on a stand for disassembly. Loosen the mounting bolts and remove the rear cover of the...
Disassembly and assembly of the input shaft of the gearbox
Disassembly Remove retaining ring with pliers. Remove the 4th gear thrust washer, needle bearing and 4th gear from the shaft. Remove the 4th gear synchronizer blocking ring, then...
Disassembly Remove retaining ring with pliers. Remove the 4th gear thrust washer, needle bearing and 4th gear from the shaft. Remove the 4th gear synchronizer blocking ring, then...
Dismantling and assembly of a secondary shaft of a transmission
Disassembly Press the 1st gear gear, shim and ball bearing inner ring on a press with a mandrel. Remove needle bearing with inner sleeve and 1st gear synchronizer block. Press the...
Disassembly Press the 1st gear gear, shim and ball bearing inner ring on a press with a mandrel. Remove needle bearing with inner sleeve and 1st gear synchronizer block. Press the...
Gearbox Assembly
Install the rod, the shift fork of 1st and 2nd gears and the output shaft inside the gearbox housing, then press the inner race of the tapered roller bearing onto the shaft. Note....
Install the rod, the shift fork of 1st and 2nd gears and the output shaft inside the gearbox housing, then press the inner race of the tapered roller bearing onto the shaft. Note....
Disassembly and assembly of the differential
Disassembly Remove the speedometer drive gear and drive clutch using a puller with jaws and a mandrel. Press the inner races of the tapered roller bearings from the differential...
Disassembly Remove the speedometer drive gear and drive clutch using a puller with jaws and a mandrel. Press the inner races of the tapered roller bearings from the differential...
Adjusting the distance between the end face of the drive gear and the axle of the differential
Adjustment principle The distance between the axis of the differential and the end of the drive gear determines the location of the contact patch in the meshing of the final drive...
Adjustment principle The distance between the axis of the differential and the end of the drive gear determines the location of the contact patch in the meshing of the final drive...
Shift control mechanism
Check of position of the lever of a gear change Engage 1st gear. Move the gear lever all the way to the left. Release the lever, measuring the amount of its movement, which should...
Check of position of the lever of a gear change Engage 1st gear. Move the gear lever all the way to the left. Release the lever, measuring the amount of its movement, which should...
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Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
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