Passat B2 (1981-1988)
Passat B3 (1988-1993)
Passat B4 (1988-1996)
Passat B5 (1996-2005)
Passat B6 (2005-2010)
Vehicle maintenance Volkswagen Passat B5
General maintenance information
This section is intended to ensure proper maintenance of your vehicle, to help keep your vehicle in good condition and to prolong its life. If maintenance has not been carried out...
This section is intended to ensure proper maintenance of your vehicle, to help keep your vehicle in good condition and to prolong its life. If maintenance has not been carried out...
Vehicle Specifications
Spark plug Engine candle type Interelectrode gap, mm 1.6 I/74 kW (100 hp) ADP Bosch F7LTCR 1,0 1.6 I/74 kW (100 hp) ADP NGK BKUR 6 ET 0,8 1.6 I/74 kW (100 hp) AHL Bosch F7LTCR 1,0...
Spark plug Engine candle type Interelectrode gap, mm 1.6 I/74 kW (100 hp) ADP Bosch F7LTCR 1,0 1.6 I/74 kW (100 hp) ADP NGK BKUR 6 ET 0,8 1.6 I/74 kW (100 hp) AHL Bosch F7LTCR 1,0...
Car service interval
In order for your car to be in excellent condition, it is necessary to carry out its maintenance periodically. Maintenance must be carried out both constantly and at certain...
In order for your car to be in excellent condition, it is necessary to carry out its maintenance periodically. Maintenance must be carried out both constantly and at certain...
Vehicle identification
1 - Nameplate with vehicle model designation The manufacturer's plate with the designation of the vehicle model is fixed on the right glass of the suspension strut. 2 - Vehicle...
1 - Nameplate with vehicle model designation The manufacturer's plate with the designation of the vehicle model is fixed on the right glass of the suspension strut. 2 - Vehicle...
Types of motor oils
Viscosity of motor oils Viscosity and specifications At the factory, the engine is filled with special high-quality multigrade oil, which is suitable, with the exception of...
Viscosity of motor oils Viscosity and specifications At the factory, the engine is filled with special high-quality multigrade oil, which is suitable, with the exception of...
Changing the oil and oil filter
Oil drain plug location Periodic oil and oil filter changes are the most important preventive maintenance procedure. As engine oil ages, it becomes thin and contaminated, leading...
Oil drain plug location Periodic oil and oil filter changes are the most important preventive maintenance procedure. As engine oil ages, it becomes thin and contaminated, leading...
Exhaust system check
On a cold engine, check the condition of the exhaust system along its entire length. Check pipes and their connections for leaks, signs of corrosion and damage. Check that all...
On a cold engine, check the condition of the exhaust system along its entire length. Check pipes and their connections for leaks, signs of corrosion and damage. Check that all...
Engine cooling system
The engine cooling system is filled at the factory with a long life coolant that does not need to be replaced. Coolant is 60% water and 40% low temperature concentrate G12 A8D...
The engine cooling system is filled at the factory with a long life coolant that does not need to be replaced. Coolant is 60% water and 40% low temperature concentrate G12 A8D...
Cooling system fan
The cooling system fan is driven by the engine via a V-belt with ribs. The fan speed is controlled by a viscous clutch depending on the temperature of the coolant. In addition,...
The cooling system fan is driven by the engine via a V-belt with ribs. The fan speed is controlled by a viscous clutch depending on the temperature of the coolant. In addition,...
Spark plug
There are two types of seals when installed in the cylinder head: flat seated and resilient (steel or copper-asbestos) with a gasket or with a conical seat without a gasket. When...
There are two types of seals when installed in the cylinder head: flat seated and resilient (steel or copper-asbestos) with a gasket or with a conical seat without a gasket. When...
Replacing spark plugs
Spark plugs are replaced at scheduled maintenance. If it is ever necessary to replace spark plugs outside of scheduled maintenance, the following must be considered. Spark plugs...
Spark plugs are replaced at scheduled maintenance. If it is ever necessary to replace spark plugs outside of scheduled maintenance, the following must be considered. Spark plugs...
Draining water from the fuel filter (diesel engines)
The fuel filter is located on the left side of the engine compartment behind the alternator. Access to the fuel filter is difficult. Clamp location (A) and fastening bolt (IN)...
The fuel filter is located on the left side of the engine compartment behind the alternator. Access to the fuel filter is difficult. Clamp location (A) and fastening bolt (IN)...
Fuel filter replacement (diesel engines)
Fuel filter for diesel engines 1 - fuel supply from the fuel tank, 2 - fuel supply to the high pressure fuel pump, 3 - ventilation bolt, 4 - collar, 5 - plug for draining liquid...
Fuel filter for diesel engines 1 - fuel supply from the fuel tank, 2 - fuel supply to the high pressure fuel pump, 3 - ventilation bolt, 4 - collar, 5 - plug for draining liquid...
Checking the tightness of the hoses and fluid leakage
Leaks in the cooling system are usually detected by a white or rust-colored coating in the area adjacent to the leak. Carefully check the radiator and coolant hoses along the...
Leaks in the cooling system are usually detected by a white or rust-colored coating in the area adjacent to the leak. Carefully check the radiator and coolant hoses along the...
Replacing the air filter element
Casing (1) air filter and air intake pipe with clamp (2) Location of quick clamps (1) and air hose clamp (2) Grid location (1) and bolt (2) mountings in the air filter housing...
Casing (1) air filter and air intake pipe with clamp (2) Location of quick clamps (1) and air hose clamp (2) Grid location (1) and bolt (2) mountings in the air filter housing...
Checking the condition of the poly V-belt
The tension of the V-ribbed belt with ribs is automatic. It is necessary to periodically check the condition of the belt, and if defects are found, replace the belt. Wear of the...
The tension of the V-ribbed belt with ribs is automatic. It is necessary to periodically check the condition of the belt, and if defects are found, replace the belt. Wear of the...
V-belts
V-belts are one of the most stressed car parts during operation. Therefore, particularly high demands are placed on the quality of V-belts. When replacing a V-belt, it is not...
V-belts are one of the most stressed car parts during operation. Therefore, particularly high demands are placed on the quality of V-belts. When replacing a V-belt, it is not...
Measuring the wear of toothed belts on diesel engines
1. Release clips and remove a casing of a gear belt. 2. Using a vernier caliper, measure the width of the toothed belt. If the width of the toothed belt is more than 22 mm, then...
1. Release clips and remove a casing of a gear belt. 2. Using a vernier caliper, measure the width of the toothed belt. If the width of the toothed belt is more than 22 mm, then...
Gearbox/final gear
Drive shafts Check up a condition of protective covers of hinges of constant angular speeds. Automatic transmission Visually check for tightness. Manual Transmission Check the oil...
Drive shafts Check up a condition of protective covers of hinges of constant angular speeds. Automatic transmission Visually check for tightness. Manual Transmission Check the oil...
Checking the protective cover of the drive shaft
Check of a condition of a protective cover of a power shaft Order of execution 1. Raise and carefully secure the vehicle on stands. 2. Turn the steering wheel to the right or left...
Check of a condition of a protective cover of a power shaft Order of execution 1. Raise and carefully secure the vehicle on stands. 2. Turn the steering wheel to the right or left...
Visual inspection of the gearbox for tightness
Oil leaks from the gearbox are possible in the following places: together connecting the drive shaft to the gearbox; near the oil drain plug; near the oil filler cap. Follow these...
Oil leaks from the gearbox are possible in the following places: together connecting the drive shaft to the gearbox; near the oil drain plug; near the oil filler cap. Follow these...
Checking the oil level in a manual transmission
The oil in the mechanical box should not be changed. To loosen the oil filler screw plug, use a HAZET 2567-16 or VW 3357 socket wrench. For topping up, G052 SAE 75W90 oil must be...
The oil in the mechanical box should not be changed. To loosen the oil filler screw plug, use a HAZET 2567-16 or VW 3357 socket wrench. For topping up, G052 SAE 75W90 oil must be...
Checking the oil in the main gear of automatic transmissions
Location of the oil filler plug on the 01N gearbox The location of the oil filler plug on the gearbox 01V To check the oil level in an automatic 4-speed gearbox 01N (in...
Location of the oil filler plug on the 01N gearbox The location of the oil filler plug on the gearbox 01V To check the oil level in an automatic 4-speed gearbox 01N (in...
Checking/replacing the oil level in an automatic transmission
Checking the oil level in an automatic transmission 1 - screw plug, 2 - bypass (drain) pipe in the oil pan, 3 - cork (plug), 4 - safety cap The transmission oil level in an...
Checking the oil level in an automatic transmission 1 - screw plug, 2 - bypass (drain) pipe in the oil pan, 3 - cork (plug), 4 - safety cap The transmission oil level in an...
Checking the front suspension and steering
Order of execution 1. Raise the front of the vehicle and secure it on stands. 2. Visually inspect the ball joint dust boot and rack and pinion boot for cracks, abrasions and...
Order of execution 1. Raise the front of the vehicle and secure it on stands. 2. Visually inspect the ball joint dust boot and rack and pinion boot for cracks, abrasions and...
Checking the dust covers of the front suspension joints
Check of a condition of dustproof covers of the lower hinges of a forward suspension bracket Check of a condition of dustproof covers of the lower hinges (1) front suspension and...
Check of a condition of dustproof covers of the lower hinges of a forward suspension bracket Check of a condition of dustproof covers of the lower hinges (1) front suspension and...
Shock absorber check
Order of execution Check the shock absorber for any signs of fluid leaks. If a leak is found, then the shock absorber is damaged and needs to be replaced. Warning: Shock absorbers...
Order of execution Check the shock absorber for any signs of fluid leaks. If a leak is found, then the shock absorber is damaged and needs to be replaced. Warning: Shock absorbers...
Radiator check
Order of execution 1. Check the radiator for leaks or corrosion, especially around the cooling system connections. 2. Using a soft brush or compressed air, clean the radiator. 3....
Order of execution 1. Check the radiator for leaks or corrosion, especially around the cooling system connections. 2. Using a soft brush or compressed air, clean the radiator. 3....
Checking electrical circuits
Order of execution 1. Check the condition of the electrical wiring in the engine compartment and under the vehicle. 2. Check the security of the electrical wiring. 3. Pay special...
Order of execution 1. Check the condition of the electrical wiring in the engine compartment and under the vehicle. 2. Check the security of the electrical wiring. 3. Pay special...
Brake fluid
Brake fluid absorbs moisture. Therefore, during the operation of the car, the brake fluid takes a certain amount of water from the surrounding air. Too much water in the brake...
Brake fluid absorbs moisture. Therefore, during the operation of the car, the brake fluid takes a certain amount of water from the surrounding air. Too much water in the brake...
Checking the brake fluid level
Brake fluid reservoir The brake fluid reservoir is located on the left side of the engine compartment. The tank cap has a vent hole that must not be blocked. Checking the brake...
Brake fluid reservoir The brake fluid reservoir is located on the left side of the engine compartment. The tank cap has a vent hole that must not be blocked. Checking the brake...
Brake Fluid Replacement
Warning: Old brake fluid is darker in color than new. The operation for changing the brake fluid is similar to the operation for bleeding the brakes, except that the brake fluid...
Warning: Old brake fluid is darker in color than new. The operation for changing the brake fluid is similar to the operation for bleeding the brakes, except that the brake fluid...
Checking the front brake pads
Warning: Passenger side front brake pads are known to wear more rapidly, so the brake pad test should be done on the right front wheel. Warning: In accordance with the empirical...
Warning: Passenger side front brake pads are known to wear more rapidly, so the brake pad test should be done on the right front wheel. Warning: In accordance with the empirical...
Checking the rear brake pads
Order of execution Check the thickness of the brake pad through the holes in the wheel disc without removing the wheel. The minimum allowable thickness of the rear brake pad...
Order of execution Check the thickness of the brake pad through the holes in the wheel disc without removing the wheel. The minimum allowable thickness of the rear brake pad...
Checking the brake hoses
Brake pipes and hoses are used to transfer brake fluid from the master brake cylinder to the wheel brake cylinders. Brake hoses provide movable connections between the moving and...
Brake pipes and hoses are used to transfer brake fluid from the master brake cylinder to the wheel brake cylinders. Brake hoses provide movable connections between the moving and...
Checking the fluid level in the power steering
Power steering fluid reservoir location Power steering fluid dipstick The power steering fluid level can be checked when cold or hot during operation (» 50°C). It is prescribed to...
Power steering fluid reservoir location Power steering fluid dipstick The power steering fluid level can be checked when cold or hot during operation (» 50°C). It is prescribed to...
Replacing the dust filter
The dust filter that traps dust and plant pollen in the interior ventilation and heating system is located on the right in the water collection compartment under the cover. If the...
The dust filter that traps dust and plant pollen in the interior ventilation and heating system is located on the right in the water collection compartment under the cover. If the...
Battery maintenance
A battery is a device for storing energy in a chemical form that can be used as electricity. The battery works due to the fact that two different metals, being in an acidic...
A battery is a device for storing energy in a chemical form that can be used as electricity. The battery works due to the fact that two different metals, being in an acidic...
Door hinge lubrication
Grease point for door hinges VW-G 000 400 The door hinges must be periodically lubricated with grease VW-G 000 400.
Grease point for door hinges VW-G 000 400 The door hinges must be periodically lubricated with grease VW-G 000 400.
Washer maintenance
The fluid reservoir is located on the right side of the engine compartment. The capacity of the tank is 2.8 liters, on vehicles with headlight washers - 6.2 liters. If you do not...
The fluid reservoir is located on the right side of the engine compartment. The capacity of the tank is 2.8 liters, on vehicles with headlight washers - 6.2 liters. If you do not...
Wiper blades
The perfect condition of the wiper blades is essential for good visibility. To avoid deformation of the wiper blades, the wiper blades must be cleaned regularly with glass...
The perfect condition of the wiper blades is essential for good visibility. To avoid deformation of the wiper blades, the wiper blades must be cleaned regularly with glass...
Checking the initial position of the wiper arm
Order of execution 1. Turn the windshield wipers on and off until they return to their original position. 2. Check the distance between the rubber band of the wiper blade and the...
Order of execution 1. Turn the windshield wipers on and off until they return to their original position. 2. Check the distance between the rubber band of the wiper blade and the...
Checking the Angle of the Wiper Arm
Checking and adjusting the angle of the wiper arm 1 - wrench, 2 - wiper lever, 3 - tool VW 3358 The angle of the wiper arm should be checked when the glass cleaning efficiency is...
Checking and adjusting the angle of the wiper arm 1 - wrench, 2 - wiper lever, 3 - tool VW 3358 The angle of the wiper arm should be checked when the glass cleaning efficiency is...
Replacing the battery in the remote control key
Warning: When removing the battery, check the marks for the polarity of the battery connection, otherwise mark the marks. Contact plate location (1) before removing it from the...
Warning: When removing the battery, check the marks for the polarity of the battery connection, otherwise mark the marks. Contact plate location (1) before removing it from the...
Resetting the Service indicator
Button (1) resetting the service indicator, the readings of which are displayed on the daily mileage indicator (2) Button Location (1) setting the clock and managing the service...
Button (1) resetting the service indicator, the readings of which are displayed on the daily mileage indicator (2) Button Location (1) setting the clock and managing the service...
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Passat B6
Passat B5
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Passat B2
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