Section of the external hinge of equal angular velocities
- 1 - hinge body,
- 2 - protective cover,
- 3 - steel rings
Location of retaining ring, gasket, and belleville washer securing outer pivot to drive shaft
- 1 - retaining ring,
- 2 - gasket,
- 3 - cup washer
Using the 1683 Special Tool to Attach the Upgraded Clamp
- A - screw for tightening the jaws of the tool,
- B - installation of the jaws of the tool on the clamp
The diameter of the outer CV joint is different and is 88.0 or 98.0 mm.
Order of execution
1. Remove the protective boot clamps and slide the boot from the hinge onto the drive shaft.
2. Thoroughly clean the inside of the hinge and remove the circlip from the inside of the hinge.
3. Secure the drive shaft in a soft-jawed vise and use an aluminum or copper mallet to knock the joint off the drive shaft.
4. Remove the circlip, gasket and Belleville washer from the end of the drive shaft.
5. Fill the inner joint with 90 grams of grease.
6. Install the Belleville washer on the drive shaft with the convex side facing the pivot, see fig. Location of the retaining ring, gasket, and Belleville washer that secure the outer joint to the drive shaft.
7. Install a new snap ring on the drive shaft, fix the shaft in a vice with soft jaws and use an aluminum or copper hammer to drive the joint onto the drive shaft, while the lock ring should fit clearly into the groove on the inside of the joint.
8. Install the protective cover on the hinge and secure it with clamps. Before fastening the protective cover with clamps, use a screwdriver to lift the inner edge of the cover to equalize the air pressure under the cover. To fasten the clamps, the use of tool 1683 is required (see fig. Using the 1683 Special Tool to Attach the Upgraded Clamp). Place the jaws of the tool on the corners of the clamp clamp and tighten the jaws with the screw in this position.
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