Passat B2 (1981-1988)
Passat B3 (1988-1993)
Passat B4 (1988-1996)
Passat B5 (1996-2005)
Passat B6 (2005-2010)
Brake system of car Volkswagen Passat B6
General information about the brake system
The speed of the Passat, depending on the modification, reaches 190–240 km/h. Additional load on the brakes creates the mass of the car. When installed on a Passat car with modern...
The speed of the Passat, depending on the modification, reaches 190–240 km/h. Additional load on the brakes creates the mass of the car. When installed on a Passat car with modern...
Electronic elements of the brake system
The brake system of the Passat car includes a whole range of electronic devices. An anti-lock braking system is installed on the car (ABS), which prevents the wheels from locking...
The brake system of the Passat car includes a whole range of electronic devices. An anti-lock braking system is installed on the car (ABS), which prevents the wheels from locking...
Brake components
Pressure regulator The pressure regulator limits the output pressure to the rear brakes after the pressure reaches the limit value in the master brake cylinder. The adjuster is...
Pressure regulator The pressure regulator limits the output pressure to the rear brakes after the pressure reaches the limit value in the master brake cylinder. The adjuster is...
Brake Specifications
Brake master cylinder and brake booster Front brakes Pic. 6.1. Front brakes FN 3 Pic. 6.2. Front brakes FNR-G Rear brakes Pic. 6.3. Rear brakes CII 38 Pic. 6.4. Rear brakes CII 41
Brake master cylinder and brake booster Front brakes Pic. 6.1. Front brakes FN 3 Pic. 6.2. Front brakes FNR-G Rear brakes Pic. 6.3. Rear brakes CII 38 Pic. 6.4. Rear brakes CII 41
Pressure leak test
To carry out the test, it is necessary that the brake system, its performance and tightness (hydraulic block, brake hoses, brake lines and brake calipers) should be fine. Remove...
To carry out the test, it is necessary that the brake system, its performance and tightness (hydraulic block, brake hoses, brake lines and brake calipers) should be fine. Remove...
Checking the brake fluid level
Note: The brake fluid level depends on how worn the brake pads are. Caution: Do not mix brake fluid with fluids containing mineral oil (oil, gasoline, detergents). The ingress of...
Note: The brake fluid level depends on how worn the brake pads are. Caution: Do not mix brake fluid with fluids containing mineral oil (oil, gasoline, detergents). The ingress of...
Brake Fluid Replacement
Change the brake fluid in the brake system and clutch assembly. Pic. 6.6. Brake expansion tank cap Unscrew the cap 1 of the expansion tank of the brake system (pic. 6.6). Pic....
Change the brake fluid in the brake system and clutch assembly. Pic. 6.6. Brake expansion tank cap Unscrew the cap 1 of the expansion tank of the brake system (pic. 6.6). Pic....
Visual inspection of the brake system for leaks and damage
Check the following parts and assemblies for leaks and damage: master brake cylinder; brake booster (with ABS: hydraulic block); brake force regulator and brake calipers. Check...
Check the following parts and assemblies for leaks and damage: master brake cylinder; brake booster (with ABS: hydraulic block); brake force regulator and brake calipers. Check...
Checking the thickness of the front and rear brake pads
Front brake pads For the most accurate determination of the residual thickness of the brake pads, remove the front left wheel. If necessary, remove the wheel bolt caps. Mark the...
Front brake pads For the most accurate determination of the residual thickness of the brake pads, remove the front left wheel. If necessary, remove the wheel bolt caps. Mark the...
Removal and installation of brake pads
Removing Mark the brake pads if they are to be reused. They must be installed back in their places, otherwise there will be an uneven distribution of braking forces between the...
Removing Mark the brake pads if they are to be reused. They must be installed back in their places, otherwise there will be an uneven distribution of braking forces between the...
Removal and installation of the electromechanical parking brake control unit
The electromechanical parking brake control unit and the ESP sensor are installed in the same housing under the center console. After replacing the control unit for the...
The electromechanical parking brake control unit and the ESP sensor are installed in the same housing under the center console. After replacing the control unit for the...
Removal and installation of a drive of a parking brake
Removing Note: After switching off the ignition, wait at least 30 seconds before disconnecting the plug connection. Pic. 6.19. Parking brake connector Disconnect plug 1 from the...
Removing Note: After switching off the ignition, wait at least 30 seconds before disconnecting the plug connection. Pic. 6.19. Parking brake connector Disconnect plug 1 from the...
Disconnecting the brake pedal from the brake booster
Pic. 6.23. Pressing the brake pedal: 2 - push rod; 3 - locking tabs First press the brake pedal in the direction of the brake booster and fasten (pic. 6.23). Use the release tool,...
Pic. 6.23. Pressing the brake pedal: 2 - push rod; 3 - locking tabs First press the brake pedal in the direction of the brake booster and fasten (pic. 6.23). Use the release tool,...
Connecting the brake pedal to the brake booster
Pic. 6.24. Ball head fixation Hold the ball head of the push rod before fastening and depress the brake pedal in the direction of the brake booster so that the ball head clicks...
Pic. 6.24. Ball head fixation Hold the ball head of the push rod before fastening and depress the brake pedal in the direction of the brake booster so that the ball head clicks...
Removal and installation of the piston for brake caliper FN 3
Pic. 6.25. Brake Caliper Components: 1 - cap; 2 - bleeder fitting, 10 Nm; 3 - caps; 4 - guide bolt, 30 Nm; 5 - support sleeve; 6 - brake caliper; 7 - bracket-holder; 8 - holding...
Pic. 6.25. Brake Caliper Components: 1 - cap; 2 - bleeder fitting, 10 Nm; 3 - caps; 4 - guide bolt, 30 Nm; 5 - support sleeve; 6 - brake caliper; 7 - bracket-holder; 8 - holding...
Removal and installation of the brake caliper piston
Removing Rotate the axle in the direction of the arrow using a T45 socket wrench. Pic. 6.34. Piston extrusion with socket wrench T45 The locknut will push the piston out of the...
Removing Rotate the axle in the direction of the arrow using a T45 socket wrench. Pic. 6.34. Piston extrusion with socket wrench T45 The locknut will push the piston out of the...
Removing and installing brake light switch F
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Removal and installation of the main brake cylinder
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Removal and installation of the brake booster
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Removing Disconnect battery. Remove the air intake sleeve, air filter housing (in vehicles with diesel engines and some gasoline) and battery. In vehicles with 6-cyl. petrol...
Repair of brake pipelines
With the pipe flaring tool VAS 6056, brake pipes with an outside diameter of 5 mm can be flared without damaging the coatings. Due to this, in certain cases, it is possible to...
With the pipe flaring tool VAS 6056, brake pipes with an outside diameter of 5 mm can be flared without damaging the coatings. Due to this, in certain cases, it is possible to...
General information on anti-lock braking system
The brake system with ABS is dual-circuit and diagonal. Strengthening in the brake system is carried out using a vacuum booster. Vehicles with ABS do not have a mechanical brake...
The brake system with ABS is dual-circuit and diagonal. Strengthening in the brake system is carried out using a vacuum booster. Vehicles with ABS do not have a mechanical brake...
Removal and installation of the speed sensor on the front axle
Pic. 6.60. ABS components on the front axle: 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - wheel bearing / wheel hub assembly; 4 - drive shaft Removing...
Pic. 6.60. ABS components on the front axle: 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - wheel bearing / wheel hub assembly; 4 - drive shaft Removing...
Removal and installation of the speed sensor on the rear axle
Pic. 6.62. ABS components on the rear axle: 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - wheel bearing / wheel hub assembly Removing Raise the vehicle....
Pic. 6.62. ABS components on the rear axle: 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - wheel bearing / wheel hub assembly Removing Raise the vehicle....
Removal and installation of the speed sensor on the rear axle (four-wheel drive)
Pic. 6.64. ABS components on the rear axle (four-wheel drive): 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - trunnion and hub assembly Removing Raise the...
Pic. 6.64. ABS components on the rear axle (four-wheel drive): 1 - ABS speed sensor; 2 - a bolt with an internal hexagon, 8 Nm; 3 - trunnion and hub assembly Removing Raise the...
Removal and installation of the low pressure sensor in the brake booster
Removing In vehicles with 6-cyl. petrol engine, the battery is located in the luggage compartment; therefore, only the air filter housing needs to be removed. Remove the battery...
Removing In vehicles with 6-cyl. petrol engine, the battery is located in the luggage compartment; therefore, only the air filter housing needs to be removed. Remove the battery...
Possible malfunctions, their causes and remedies
Possible causes of malfunction Remedy Brake warning light on brake fluid leak Repair leak or add fluid Parking brake switch shorted to «weight* Repair the short to «mass» Brake...
Possible causes of malfunction Remedy Brake warning light on brake fluid leak Repair leak or add fluid Parking brake switch shorted to «weight* Repair the short to «mass» Brake...
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Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
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- Maintenance
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