Passat B2 (1981-1988)
Passat B3 (1988-1993)
Passat B4 (1988-1996)
Passat B5 (1996-2005)
Passat B6 (2005-2010)
Car suspension repair Volkswagen Passat B6
Checking the front suspension joint
Axial clearance check Pic. 4.39. Axial clearance check Pull the lever firmly down in the direction and press up again (pic. 4.39). Radial clearance check Pic. 4.40. Radial...
Axial clearance check Pic. 4.39. Axial clearance check Pull the lever firmly down in the direction and press up again (pic. 4.39). Radial clearance check Pic. 4.40. Radial...
Removal and installation of the front subframe
Removing Remove the bottom noise screen. Note: The subframe is removed together with the arms. Remove wheels. Loosen the nuts on the left and right sides of the car. Pic. 4.41....
Removing Remove the bottom noise screen. Note: The subframe is removed together with the arms. Remove wheels. Loosen the nuts on the left and right sides of the car. Pic. 4.41....
Removal and installation of the hinge of a forward suspension bracket
Removing Loosen the driveshaft hex bolt. Remove the wheel. Loosen the nuts. Slightly pull the drive shaft out of the wheel hub. Remove the hinge from the lever. Tilt the lever...
Removing Loosen the driveshaft hex bolt. Remove the wheel. Loosen the nuts. Slightly pull the drive shaft out of the wheel hub. Remove the hinge from the lever. Tilt the lever...
Removal and installation of the front suspension stabilizer
Removing Remove the front wheels. Loosen the nuts and remove the driver's footwell trim. Pic. 4.33. Cardan joint Unscrew the bolt 1 and remove the cardan joint 2 from the steering...
Removing Remove the front wheels. Loosen the nuts and remove the driver's footwell trim. Pic. 4.33. Cardan joint Unscrew the bolt 1 and remove the cardan joint 2 from the steering...
Removal and installation of the wheel bearing module
Removing Loosen the driveshaft hex bolt. Remove the wheel. Remove the caliper with bracket and hang on a wire to the body. Remove the ABS speed sensor. Remove the brake disc....
Removing Loosen the driveshaft hex bolt. Remove the wheel. Remove the caliper with bracket and hang on a wire to the body. Remove the ABS speed sensor. Remove the brake disc....
Removal and installation of a forward amortization rack
Pic. 4.48. Wheel support components: 1 - shock absorber; 2 - screw with an internal asterisk; 3 - front left wheel speed sensor / front right wheel speed sensor; 4 - screw with an...
Pic. 4.48. Wheel support components: 1 - shock absorber; 2 - screw with an internal asterisk; 3 - front left wheel speed sensor / front right wheel speed sensor; 4 - screw with an...
Rear wheel suspension repair (front-wheel drive)
Removal and installation of a back axis Remove wheels. Remove coil springs. Disconnect the electrical connectors located between the rear axle assemblies and the body. Pic. 4.58....
Removal and installation of a back axis Remove wheels. Remove coil springs. Disconnect the electrical connectors located between the rear axle assemblies and the body. Pic. 4.58....
Rear subframe repair
Remove rear wheels. Remove coil springs. Disconnect the electrical connectors located between the rear axle assemblies and the body. Remove the stabilizer. Secure the vehicle on...
Remove rear wheels. Remove coil springs. Disconnect the electrical connectors located between the rear axle assemblies and the body. Remove the stabilizer. Secure the vehicle on...
Replacing the body level sensor in the car
Pic. 4.67. Body level sensor mount: 1 - subframe; 2 - lower transverse lever; 3 - bolt; 4 - rear left body level sensor Note: The body level sensor is only available as a spare...
Pic. 4.67. Body level sensor mount: 1 - subframe; 2 - lower transverse lever; 3 - bolt; 4 - rear left body level sensor Note: The body level sensor is only available as a spare...
Removal and installation of the rear upper transverse arm
Removing Remove the wheel. Remove the coil spring. Hang the speed sensor wire from the upper transverse arm. Pic. 4.69. Subframe eccentric bolt Mark, for example with a felt-tip...
Removing Remove the wheel. Remove the coil spring. Hang the speed sensor wire from the upper transverse arm. Pic. 4.69. Subframe eccentric bolt Mark, for example with a felt-tip...
Removal and installation of the rear lower transverse arm
Removing Measure the distance from the center of the wheel to the edge of the wheel arch. Remove the wheel. Remove the coil spring. Pic. 4.70. Lower wishbone mounting Unscrew the...
Removing Measure the distance from the center of the wheel to the edge of the wheel arch. Remove the wheel. Remove the coil spring. Pic. 4.70. Lower wishbone mounting Unscrew the...
Removal and installation of back cross-section draft
Removing Remove the wheel. Remove the coil spring. Pic. 4.71. Connecting rod and stabilizer Unscrew the nut 1 and pull the connecting rod 2 out of the stabilizer (pic. 4.71)....
Removing Remove the wheel. Remove the coil spring. Pic. 4.71. Connecting rod and stabilizer Unscrew the nut 1 and pull the connecting rod 2 out of the stabilizer (pic. 4.71)....
Removal and installation of the rear trailing arm with support bracket
Removing Remove the wheel. Remove the coil spring. Pic. 4.60. Parking Brake Wire Attachment Remove fastener 1, to do this, press out the inner rods of the rivets (pic. 4.60)....
Removing Remove the wheel. Remove the coil spring. Pic. 4.60. Parking Brake Wire Attachment Remove fastener 1, to do this, press out the inner rods of the rivets (pic. 4.60)....
Repair of the rear trailing arm
Pressing out rubber bushing Remove the trailing arm. Pic. 4.71. Connecting rod and stabilizer Clamp the trailing arm in a vise so that support bracket 1 is in contact with the...
Pressing out rubber bushing Remove the trailing arm. Pic. 4.71. Connecting rod and stabilizer Clamp the trailing arm in a vise so that support bracket 1 is in contact with the...
Removal and installation of a back screw spring
Removing Remove the wheel. Insert spring tie 3. Attention: Make sure that the spring is in the correct position in the spring holder (risk of injury). Pic. 4.82. Installing spring...
Removing Remove the wheel. Insert spring tie 3. Attention: Make sure that the spring is in the correct position in the spring holder (risk of injury). Pic. 4.82. Installing spring...
Front suspension tightening torques
Threaded connection Thread Tightening torque, Nm Stretcher with a body (in front of the direction of travel) M 12 (1,5x90 70 +90‘ with a body (behind in relation to the direction...
Threaded connection Thread Tightening torque, Nm Stretcher with a body (in front of the direction of travel) M 12 (1,5x90 70 +90‘ with a body (behind in relation to the direction...
Rear suspension tightening torques (front-wheel drive)
Threaded connection Thread Tightening torque, Nm Stretcher With lower wishbone M12x1.5 95 With upper wishbone M12x1.5 95 To the body М12x1.5x110 90+90° With tie rod M12x1.5 x90...
Threaded connection Thread Tightening torque, Nm Stretcher With lower wishbone M12x1.5 95 With upper wishbone M12x1.5 95 To the body М12x1.5x110 90+90° With tie rod M12x1.5 x90...
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