Removal and installation of the headlight range control servo (manufacturer Valeo)

Note: The illustrations below show replacement of the left headlight adjustment servomotor.

Note: Replacing the right headlight servomotor is done in the same way.

Removing

Remove headlight.

Remove cap 3.



Unscrew the fixing bolt 2 and completely remove the housing 1 (pic. 7.63).



Remove gear 1 from its mounting hole upwards (pic. 7.64).

Note: When removing the gear, be careful not to lose the small O-ring.

Disconnect plug connection 2.

Unlock headlight range control servomotor 1 in direction B.

Gently press the ball head of servomotor A back out of its guide.




Remove servomotor 1 from its mounting upwards (pic. 7.65).

Installation

Fully insert the headlight range control servomotor 1 in the unlocked position into its mount (pic. 7.66).

Lock the headlight range control servomotor 1 by turning it as far as it will go in direction B (pic. 7.65).

Gently push the ball head of servomotor A backwards first.

Finally, carefully insert the ball head of the servomotor towards the mount 1 (pic. 7.65).

Note: When doing this, move the reflector back slightly to make it easier to hook the ball head into the mount.

Reconnect connector 2 of the headlight range control servomotor.

Insert gear 1 into its mounting hole (pic. 7.64).

Install body 1, fixing it with bolt 2, and put on cover 3 (pic. 7.63).

Note: When installing, pay attention to the tight fixation of the cap. If water gets inside the headlight, the headlight may be damaged.