Attention: When disconnecting and connecting the battery, be sure to follow the sequence of actions described in the repair manual.
Removing
Disconnect the battery.
Pull up to remove the engine cover.
Pic. 7.12. Plug connection and protective cap
Disconnect the plug connection of the cable DF 1 and remove the protective cap 2 (pic. 7.12).
Unscrew the B+ wire from the alternator.
Attention: Before removing, mark the direction of travel and the upper side of the V-ribbed belt with chalk or a marker. When installing, observe the correct direction of movement and the position of the sides of the belt.
Attention: Changing the direction of travel or sides of a previously used V-ribbed belt will damage it
Mark the running direction of the V-ribbed belt.
Pic. 7.13. Releasing tension on the V-ribbed belt
Loosen the poly V-belt by turning the tensioner in the direction of the arrow (pic. 7.13).
Lock the tensioning element with the locking pin
Pic. 7.14. Fixing the tension element
Remove poly V-belt (pic. 7.14).
Pic. 7.15. coolant hose
Unlock the coolant hose from the holder 1 and unscrew the fixing nut 2 (pic. 7.15).
Unscrew the fixing bolts
Pic. 7.16. Holder mounting bolts
Remove the holder together with the tensioning element from the vehicle (pic. 7.16).
Pic. 7.17. Alternator mounting bolts
Loosen the alternator mounting bolts (pic. 7.17).
Pic. 7.18. Wire holder
Unscrew the wire holder from the generator (pic. 7.18).
Remove the generator.
Installation
Installation is carried out in the reverse order, paying attention to the following.
Attention: When installing a previously operated V-ribbed belt, observe the direction of movement marked during removal
Before installing the V-ribbed belt, check that all units are securely fastened (generator, air conditioner compressor).
When laying the belt, observe the correct position of the V-ribbed belt on the pulleys
Pic. 7.19. Extraction of threaded bushings
Carefully knock out the threaded bushings A about 4 mm to the side, in the direction of the arrow, from the generator housing (pic. 7.19).
Pic. 7.20. holder position
Screw the wire holder on the back of the generator at the 3 o'clock position (watch face) (pic. 7.20).
Tighten the connections to the prescribed tightening torques.
Attention: Follow the instructions for fastening the terminals to the battery terminals.
Connect battery.
Start the engine and check the belt travel.
Turn off the engine.
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