Passat B2 (1981-1988)
Passat B3 (1988-1993)
Passat B4 (1988-1996)
Passat B5 (1996-2005)
Passat B6 (2005-2010)
Diesel engine 2.0 l repair Volkswagen Passat B6
Removing the engine
Note: During further operations, the ground wire must be disconnected from the battery. Note: The engine is removed with the gearbox down. Note: Leave the key in the ignition to...
Note: During further operations, the ground wire must be disconnected from the battery. Note: The engine is removed with the gearbox down. Note: Leave the key in the ignition to...
Removal and installation of poly V-belt
Removing Remove soundproofing. Remove the lower fender liner. Pic. 2.257. Fuel line connectors Disconnect the fuel line connectors (pic. 2.257). To do this, pull up the latch of...
Removing Remove soundproofing. Remove the lower fender liner. Pic. 2.257. Fuel line connectors Disconnect the fuel line connectors (pic. 2.257). To do this, pull up the latch of...
Replacing the crankshaft oil seal on the side of the belt pulley
Pic. 2.260. Sealing flange and flywheel: 1 - stuffing box; 2 - sealing flange; 3 - block of cylinders; 4 - bolt 60 Nm + tighten 1/4 turn. (90 °); 5 - flywheel; 6 - intermediate...
Pic. 2.260. Sealing flange and flywheel: 1 - stuffing box; 2 - sealing flange; 3 - block of cylinders; 4 - bolt 60 Nm + tighten 1/4 turn. (90 °); 5 - flywheel; 6 - intermediate...
Removal and installation of the sealing flange on the side of the belt pulley
Removing Remove poly V-belt. Remove the toothed belt. Pic. 2.138. Fixing the crankshaft sprocket Remove the crankshaft gear. Secure the gear with a counterholder (pic. 2.138)....
Removing Remove poly V-belt. Remove the toothed belt. Pic. 2.138. Fixing the crankshaft sprocket Remove the crankshaft gear. Secure the gear with a counterholder (pic. 2.138)....
Replacing the crankshaft oil seal on the flywheel side
Pressing out the sealing flange with the sensor wheel Remove the gearbox. Remove flywheel. Remove the intermediate plate. Pic. 2.263. Installing the crankshaft at TDC Put the...
Pressing out the sealing flange with the sensor wheel Remove the gearbox. Remove flywheel. Remove the intermediate plate. Pic. 2.263. Installing the crankshaft at TDC Put the...
Removal and installation of the engine shaft speed sensor
Remove soundproofing. Clamp the coolant hoses with the hose clamp on the oil cooler and remove the hoses. Remove the oil filter holder. Pic. 2.281. Fixing bolt of the sensor of...
Remove soundproofing. Clamp the coolant hoses with the hose clamp on the oil cooler and remove the hoses. Remove the oil filter holder. Pic. 2.281. Fixing bolt of the sensor of...
Removing and fitting the flywheel needle bearing
Note: Only for vehicles with DSG transmission Note: On vehicles with a DSG transmission, the needle bearing must be installed at the rear of the crankshaft. Removing Pic. 2.282....
Note: Only for vehicles with DSG transmission Note: On vehicles with a DSG transmission, the needle bearing must be installed at the rear of the crankshaft. Removing Pic. 2.282....
Piston and connecting rod
Pic. 2.285. Piston and connecting rod: 1 - piston rings; 2 - piston; 3 - piston pin; 4 - retaining ring; 5 - connecting rod; 6 - bearing shell; 7 – block of cylinders; 8 -...
Pic. 2.285. Piston and connecting rod: 1 - piston rings; 2 - piston; 3 - piston pin; 4 - retaining ring; 5 - connecting rod; 6 - bearing shell; 7 – block of cylinders; 8 -...
Cylinder head
Pic. 2.289. Cylinder head components: 1 – the top part of a cover of a gear belt; 2 - toothed timing belt; 3 - bolt 100 Nm; 4 - bolt 25 Nm; 5 - camshaft gear; 6 - hub; 7 - bolt 10...
Pic. 2.289. Cylinder head components: 1 – the top part of a cover of a gear belt; 2 - toothed timing belt; 3 - bolt 100 Nm; 4 - bolt 25 Nm; 5 - camshaft gear; 6 - hub; 7 - bolt 10...
Removal and installation of a cover of a head of the block of cylinders
Removing Remove the engine cover. Remove the top part of the timing belt cover. Disconnect the crankcase ventilation hose from the rear exhaust pipe fitting. Remove the rear...
Removing Remove the engine cover. Remove the top part of the timing belt cover. Disconnect the crankcase ventilation hose from the rear exhaust pipe fitting. Remove the rear...
Removal, installation and tension of a toothed belt
Removing Remove the engine cover. Note: The toothed belt may only be installed when the engine is cold, as the position of the tensioning roller mark depends on the engine...
Removing Remove the engine cover. Note: The toothed belt may only be installed when the engine is cold, as the position of the tensioning roller mark depends on the engine...
Removal and installation of a head of the block of cylinders
Removing Disconnect the ground wire from the battery with the ignition off. Remove the engine cover. Pic. 2.253. Screw of fastening of the case of the air filter Loosen screw A...
Removing Disconnect the ground wire from the battery with the ignition off. Remove the engine cover. Pic. 2.253. Screw of fastening of the case of the air filter Loosen screw A...
Valve mechanism
Pic. 2.305. Valve mechanism: 1 - cable holder, 10 Nm; 2 - bolt 20 Nm; 3 – axis of roller levers; 4 - bolt 20 Nm + turn 1/4 turn. (90°); 5 – a bolt of a head of the block of...
Pic. 2.305. Valve mechanism: 1 - cable holder, 10 Nm; 2 - bolt 20 Nm; 3 – axis of roller levers; 4 - bolt 20 Nm + turn 1/4 turn. (90°); 5 – a bolt of a head of the block of...
Removal and installation of roller levers of final valves
Remove the camshafts. Drain the coolant. Remove the connecting pipe from the EGR valve/bypass cover. Remove the thermostat housing from the cylinder head. Unscrew the locking and...
Remove the camshafts. Drain the coolant. Remove the connecting pipe from the EGR valve/bypass cover. Remove the thermostat housing from the cylinder head. Unscrew the locking and...
Removal and installation of roller levers of inlet valves
Remove the camshafts. Pic. 2.309. Installing the puller in the stub axle Screw the puller into the insertion shaft (pic. 2.309). Remove the stub axle by tapping lightly....
Remove the camshafts. Pic. 2.309. Installing the puller in the stub axle Screw the puller into the insertion shaft (pic. 2.309). Remove the stub axle by tapping lightly....
Checking the valve guides
Pic. 2.311. Determining valve guide backlash Insert the new valve into the guide sleeve. The end of the valve stem must be covered by the guide bushing. Due to the different stem...
Pic. 2.311. Determining valve guide backlash Insert the new valve into the guide sleeve. The end of the valve stem must be covered by the guide bushing. Due to the different stem...
Replacing valve stem seals
Withdrawal (with cylinder head installed) Remove the camshafts. Remove pump injectors. Move the piston of the corresponding cylinder to the TDC position. Screw the valve mount to...
Withdrawal (with cylinder head installed) Remove the camshafts. Remove pump injectors. Move the piston of the corresponding cylinder to the TDC position. Screw the valve mount to...
Removal and installation of camshafts
Removing Remove the engine cover. Remove the air filter housing with air mass meter and connecting tube. Remove poly V-belt. Remove the EGR cooler and bypass cover (cooling system...
Removing Remove the engine cover. Remove the air filter housing with air mass meter and connecting tube. Remove poly V-belt. Remove the EGR cooler and bypass cover (cooling system...
Removal and installation of an epiploon of a camshaft
Removing Remove the toothed belt. Remove the hub and camshaft gear. Unscrew the inside of the oil seal extractor two turns (about 3 mm) from the outside and secure with a knurled...
Removing Remove the toothed belt. Remove the hub and camshaft gear. Unscrew the inside of the oil seal extractor two turns (about 3 mm) from the outside and secure with a knurled...
Characteristics of a 1.6-liter gasoline engine
Engine code BLF Date of manufacture 03.05 Working volume, l 1598 Power, kW at 6000 min -1 85 Torque, N·m at 4000 min -1 155 Cylinder diameter, mm 76,5 Piston stroke, mm 86,9...
Engine code BLF Date of manufacture 03.05 Working volume, l 1598 Power, kW at 6000 min -1 85 Torque, N·m at 4000 min -1 155 Cylinder diameter, mm 76,5 Piston stroke, mm 86,9...
Characteristics of 2.0 liter diesel engines
Letter designations WRC WMA BVE Date of manufacture 03.05 03.05 05.05 Complies with toxicity regulations EU4 norm EU4 norm EU4 norm Working volume, l 2,0 2,0 2,0 Power, kW at min...
Letter designations WRC WMA BVE Date of manufacture 03.05 03.05 05.05 Complies with toxicity regulations EU4 norm EU4 norm EU4 norm Working volume, l 2,0 2,0 2,0 Power, kW at min...
This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Similar sections from other manuals for VW cars:
Petrol engines 1.6/1.8 l: Engine repair Volkswagen Golf 2 (1984-1993)
Power unit: Petrol engines 1.6 and 1.8 Volkswagen Polo 3 (1995-2003)
Power unit: Petrol engine 4.2L Volkswagen Touareg 1 (2002-2006)
Power unit: Petrol engine 1.4 CAVA Volkswagen Tiguan 1 (2007-2015)
Power unit: Engine repair Volkswagen Transporter T4 (1990-2003)
Petrol engines 1.4 l: Engine repair Volkswagen Caddy 3 (2003-2010)
Petrol engines 1.6/1.8 l: Engine repair Volkswagen Golf 2 (1984-1993)
Power unit: Petrol engines 1.6 and 1.8 Volkswagen Polo 3 (1995-2003)
Power unit: Petrol engine 4.2L Volkswagen Touareg 1 (2002-2006)
Power unit: Petrol engine 1.4 CAVA Volkswagen Tiguan 1 (2007-2015)
Power unit: Engine repair Volkswagen Transporter T4 (1990-2003)
Petrol engines 1.4 l: Engine repair Volkswagen Caddy 3 (2003-2010)
Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
- General information
- User manual
- Maintenance
- Petrol engine 1.6L
- Engine repair
- Cooling and lubrication system
- Fuel injection system
- Petrol engine 2.0L
- Engine repair
- Lubrication system
- Cooling system
- Fuel and exhaust systems
- Diesel engine 2.0L
- Engine repair
- Cooling and lubrication system
- Fuel and exhaust systems
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Wheels and tires
- Car suspension
- Steering
- Brake system
- Body
- Exterior (external elements)
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Weekly checks
- Maintenance
- Power unit
- Engine repair
- Cooling system
- Fuel system (petrol)
- Fuel system (diesel)
- Engine management
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Drive shafts
- Chassis
- Car suspension
- Wheels and tires
- Steering
- Brake system
- Body
- Exterior (external elements)
- Interior (internal elements)
- Doors and covers
- Ventilation and heating
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Maintenance
- Technical data
- 8-valve engine
- Engine repair
- Cooling and lubrication system
- Supply system
- Ignition system
- Fuel injection «Mono-Jetronic»
- Control system «Mono-Motronic»
- Control system «Digifant»
- Control system «Simos»
- 16-valve engine
- Engine repair
- Cooling and lubrication system
- Fuel injection «K-Jetronic»
- Control system «KE-Motronic»
- Control system «Digifant»
- Diesel engine
- Engine repair
- Cooling and lubrication system
- Power and control system
- Turbocharging system
- Digital control system
- Transmission
- Clutch
- Manual gearbox
- Hydromechanical gearbox
- Front wheel drive
- Chassis
- Car suspension
- Steering
- Brake system
- Body
- Body elements
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Driving Tips
- Maintenance instructions
- Technical data
- Power unit
- Engine repair
- Ignition system
- Lubrication system
- Cooling system
- Supply system
- Petrol injection system
- Diesel engine
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Heating system
- Electrical equipment
- Power devices
- Lighting system
- Equipment and devices
- Wiper system
- Electrical circuits
- General information
- Introduction to instructions
- User manual
- Power unit
- Engines 4-cylinder FZ
- Engines 4-cylinder
- Engines 5-cylinder
- Transmission
- Clutch
- Four-speed gearbox
- Five-speed gearbox
- Hydromechanical gearbox
- Front wheel drive
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Body elements
- Electrical equipment
- Equipment and devices
- Electrical circuits
VWmanual.ru © 2016-2024 | Mobile version | News and articles | Sitemap: EN BG BY UA RS HR RO PL SK HU | Write message | Site search
Passat B2 • Passat B3 • Passat B4 • Passat B5 • Passat B6 • Golf 1, diesel • Golf 1, petrol • Golf 2, petrol • Golf 2 • Golf 3 • Golf 4 • Golf 5 • Polo 3 • Polo 4 • Touareg 1 • Tiguan 1 • Sharan 1 • Transporter T3 • Transporter T4 • Beetle • Caddy 3 •
Passat B2 • Passat B3 • Passat B4 • Passat B5 • Passat B6 • Golf 1, diesel • Golf 1, petrol • Golf 2, petrol • Golf 2 • Golf 3 • Golf 4 • Golf 5 • Polo 3 • Polo 4 • Touareg 1 • Tiguan 1 • Sharan 1 • Transporter T3 • Transporter T4 • Beetle • Caddy 3 •