Car clutch repair Volkswagen Passat B6

Clutch differences
On engines with a volume of 1.4 l - 125 kW, only the clutch is installed «LuK». In combination with other engines, a clutch from the manufacturer can be installed «Sachs» or...

Removing air from the clutch assembly
Note: The system does not need to be pre-filled. Remove the air filter housing assembly if it prevents access to the breather (pic. at the bottom). Connect the device for filling...

Removing and installing the support bracket
Removing With the ignition off, disconnect the ground wire from the battery. Remove the entire air filter housing if it is in the battery area. Remove the battery and its support....

Removing and installing the servo spring
Removing Remove the support bracket. Carefully secure the clutch pedal at the bottom in a vise with protective jaws. Disconnect the clutch pedal from the master cylinder. Pic....

Removal and installation of the clutch pedal
Removing Remove the support bracket, Passat. Remove the support bracket, Eos. Carefully secure the support bracket in a vise with protective jaws. Pic. 3.14. Clutch pedal mount...

Removing and installing the clutch master cylinder
Removing Remove the support bracket, Passat. Remove the support bracket, Eos. Pic. 3.15. Removing the clutch pedal Using pliers, unhook the master cylinder linkage mount (pic....

Hydraulic clutch system
Pic. 3.20. Components of the hydraulic clutch system: 1 - container for brake fluid; 2 - spring clamp; 3 - inlet hose; 4 - main cylinder; 5 - retainer; 6 - pedal toe; 7 - clutch...

Removal and installation of the clutch slave cylinder
Removing With the ignition off, disconnect the ground wire from the battery. Remove the air filter housing assembly if necessary. Pic. 3.23. Fastening of cables of coupling and...

Installing the gear shift actuator
Pic. 3.26. Clutch Release Mechanism: 1 - gearbox; 2 - ball pin, 25 Nm; 3 - lip seal for the input shaft; 4 - guide sleeve; 5 - spring latch; 6 - bolt, tightening torque 20 Nm; 7 -...

Removing and installing a Sachs clutch
Removing Remove the gearbox. Insert the screw release support. Loosen the screws little by little, crosswise. Pic. 3.29. flywheel stop When unscrewing stop 2 with screw 1 must be...

Removal and installation of LuK clutch
Removing Remove the gearbox. Insert the screw release support. Loosen the screws little by little, crosswise. Remove pressure plate and clutch disc. Installation Installation is...

Checking the clutch drive
Keep an eye on the brake fluid level in the reservoir. Please note that the hydraulic clutch has its own reservoir External inspection for tightness: master cylinder, working...

Gear shift drive repair
Pic. 3.39. Gear shift drive: A - shift cable for shifting movement; B - selector cable for selection movement; C - heat shield; 1 – gearshift lever; 2 - intermediate lever Note:...

Removal and installation of a cuff with the button of switching and a noise isolation
Pic. 3.40. Gear Lever: 1 - switch button; 2 - cuff; 3 - clamping bracket; 4 - soundproofing Removing Open the ashtray. Remove the plastic bezel from the center console bezel 1....

Removal and installation of control cables — parts and assemblies
Note: Lubricate bearing and sliding surfaces with grease. Identification of cable clamps Pic. 3.43. Gear control cables: 1 - shift cable; 2 - selector cable; 3 - lock washer; 4 –...

Removal and installation of the gear change drive
Pic. 3.46. Installation position of the shift lever/intermediate lever: 1 - gearshift lever with vibration damper; 2 - the intermediate lever is hooked onto the sliding tire of...

Adjustment of a drive of a drive of a gear change
Note: The prerequisites for correct lever adjustment are the following points: serviceable controls and gears of the gearshift drive. the gearshift drive is easy to move. the...

Troubleshooting, their causes and solutions
Possible causes of malfunction Remedy Clutch pedal does not return to its original position Air in the line, low brake fluid level Add brake fluid, bleed the lines Seizure of...

Letter designations, conformity of units and filling volumes
Transfer case 6 speed 02S Letter designation GXV JCP Date of manufacture 11.04-05.06 05.06 Aggregated with: model Passat 2006 Passat 2006 engine 2.0 l - 110 kW 2.0l - 110 kW Gear...

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