Manual transmission identification Caddy since 1996, Polo Classic since 1996 and Polo Estate since 1998 are equipped with manual transmission 085 with four-cylinder engines. The location of the identification plate...
Specifications manual transmission The technical characteristics of the manual transmission are given in table 8.1. Table 8.1. Specifications manual transmission
Clutch drive Clutch drive elements are shown in fig. 8.2. Pic. 8.2. Clutch drive elements: 1 - Support bracket; 2, 5 - Bolts; 3 - Nut; 4 - Support; 6, 12, 13, 14 - Clips; 7 - Guide pin for...
Clutch cable without automatic adjuster Removing 1. Disconnect the negative cable from the battery. 2. Loosen lock nut and adjusting nut (arrow) (pic. 8.3). 3. Unhook the clutch cable from the operating gearshift lever....
Clutch cable with automatic adjuster Removing 1. Disconnect the negative cable from the battery. 2. The ring of the tie band must be cut through (arrow) (pic. 8.6). 3. Install the strap over the protective sleeve...
Clutch release mechanism The clutch release mechanism is shown in fig. 8.13. Pic. 8.13. Clutch Release Mechanism: 1 - Shaft with clutch lever; 2 - Oil seal; 3, 5 - Support bushings; 4 - Clutch housing; 6,...
Gear shift mechanism The gear change mechanism is shown in fig. 8.14. Pic. 8.14. Gear Shift Mechanism: 1 - Gear lever handle; 2, 19, 25 - Bushings; 3 - Case; 4, 7 - Frames; 5 - Rubber cover; 6, 13,...
Checking the oil level in the manual transmission 1. Turn the steering wheel all the way to the left. 2. Remove the plug (arrow) from the differential housing (pic. 8.15). The oil level should reach the lower edge of the filler...
Disassembly and assembly of the gearbox Disassembly 1. Install the gearbox on the stand (pic. 8.16). 2. Drain the gearbox oil. 3. Remove lever A together with clutch release bearing B (pic. 8.17). Remove guide bush C....
Differential The differential is shown in fig. 8.46. Pic. 8.46. Differential: 1 - Gearbox housing; 2 - Gasket S1; 3, 13 - Outer races of tapered roller bearings; 4, 12 - Inner races of tapered...