Exterior elements of car body Volkswagen Polo 4
Exterior of the body
Car body POLO/IBIZA bearing type. The bottom of the body, side pillars, roof and rear fenders are welded to each other. Repair of large damage to the body, as well as the...
Car body POLO/IBIZA bearing type. The bottom of the body, side pillars, roof and rear fenders are welded to each other. Repair of large damage to the body, as well as the...
Safety precautions when performing bodywork
If it is necessary to perform welding on the body, then this must be done by resistance welding (RP). Gas-shielded welding should only be used if it is not possible to use the...
If it is necessary to perform welding on the body, then this must be done by resistance welding (RP). Gas-shielded welding should only be used if it is not possible to use the...
Windshield damage from rocks
Minor damage to the windshield, such as from a rock or windshield wiper blades, reduces visibility and can lead to more damage later on (cracks). These small damages must be...
Minor damage to the windshield, such as from a rock or windshield wiper blades, reduces visibility and can lead to more damage later on (cracks). These small damages must be...
Removal and installation of the lower casing of a motor compartment
Removing Safety note: There is a risk of accident when lifting the vehicle! So please read the section first « Vehicle lifting ». Raise the car in front on the goats. POLO with...
Removing Safety note: There is a risk of accident when lifting the vehicle! So please read the section first « Vehicle lifting ». Raise the car in front on the goats. POLO with...
Removal and installation of a lattice of a fairing
1 - fairing grille Withdrawal Remove wiper arms . Remove seal -2- along the entire length of the drainage cover. Use a plastic wedge, eg HAZET 1965-20, to press the fairing grille...
1 - fairing grille Withdrawal Remove wiper arms . Remove seal -2- along the entire length of the drainage cover. Use a plastic wedge, eg HAZET 1965-20, to press the fairing grille...
Moving the lock beam into position for maintenance work
1 - lock beam 2 - 2 bolts, 8 Nm 3 - cable traction for the drive of the hood lock 4 - hole in the wing 5 - radiator 6 - bumper beam 7 - 4 screws, 8 Nm 8 - 6 bolts, 30 Nm 9 - guide...
1 - lock beam 2 - 2 bolts, 8 Nm 3 - cable traction for the drive of the hood lock 4 - hole in the wing 5 - radiator 6 - bumper beam 7 - 4 screws, 8 Nm 8 - 6 bolts, 30 Nm 9 - guide...
Removal and installation of the front bumper / bumper casing of POLO cars
1 - bumper cover 2 - 3 screws, 8 Nm 3 - 6 screws 4 - 6 expansion nuts 5 - guide piece 6 - 4 screws 7 - self-locking nut 8 - 4 spacers 9 - protective pad Mounted in the bumper...
1 - bumper cover 2 - 3 screws, 8 Nm 3 - 6 screws 4 - 6 expansion nuts 5 - guide piece 6 - 4 screws 7 - self-locking nut 8 - 4 spacers 9 - protective pad Mounted in the bumper...
Removal and installation of the front bumper / bumper casing IBIZA
1 - bumper cover Withdrawal Open the engine compartment hood and unscrew the 4 screws -5- from the lock beam. Pull out 2 rubber buffers -6-. Remove screws -12- and detach bumper...
1 - bumper cover Withdrawal Open the engine compartment hood and unscrew the 4 screws -5- from the lock beam. Pull out 2 rubber buffers -6-. Remove screws -12- and detach bumper...
Removal and installation of the rear bumper / bumper casing POLO
1 - bumper cover 2 - guide piece 3 - 8 screws 4 - fastening pad 5 - 7 screws 6 - protective pad Attaches to bumper cover. 7 - 8 self-locking nuts Removing Note: The bumper...
1 - bumper cover 2 - guide piece 3 - 8 screws 4 - fastening pad 5 - 7 screws 6 - protective pad Attaches to bumper cover. 7 - 8 self-locking nuts Removing Note: The bumper...
Removal and installation of the rear bumper / bumper casing IBIZA
Removing Note: The bumper consists of a casing and a bumper beam. Remove screws -arrows- from underside of vehicle. Unfasten bumper cover to wheel arch trims. Open the back door...
Removing Note: The bumper consists of a casing and a bumper beam. Remove screws -arrows- from underside of vehicle. Unfasten bumper cover to wheel arch trims. Open the back door...
Removal and installation of a forward wing
POLO Remove the front bumper cover see relevant chapter above . Remove front wheel arch trim see next chapter . Remove side turn signal light . Remove 10 screws -2-. 3 - wing...
POLO Remove the front bumper cover see relevant chapter above . Remove front wheel arch trim see next chapter . Remove side turn signal light . Remove 10 screws -2-. 3 - wing...
Removal and installation of facing of a wheel arch
POLO Note: Removal and installation for the IBIZA model is carried out in the same way as for the ROYU. Removing Safety note: There is a risk of accident when lifting the vehicle!...
POLO Note: Removal and installation for the IBIZA model is carried out in the same way as for the ROYU. Removing Safety note: There is a risk of accident when lifting the vehicle!...
Removal and installation of a radiator grille
POLO Removing Open the engine compartment hood. Unscrew 2 screws -3-, use a screwdriver to loosen the fixing hooks in places -2- and slightly pull the radiator grille -1- up. Pull...
POLO Removing Open the engine compartment hood. Unscrew 2 screws -3-, use a screwdriver to loosen the fixing hooks in places -2- and slightly pull the radiator grille -1- up. Pull...
Removal and installation / adjustment of the hood of the engine compartment
1 - engine compartment hood 2 - spring-gas stop 3 - plug 4 - stop buffer 5 - guide piece 6 - fairing grille 7 - bolt, 23 Nm 8 - insert 9 - hinge 10 - sealing of the drainage...
1 - engine compartment hood 2 - spring-gas stop 3 - plug 4 - stop buffer 5 - guide piece 6 - fairing grille 7 - bolt, 23 Nm 8 - insert 9 - hinge 10 - sealing of the drainage...
Removal and installation / adjustment of the lock of a cowl of a motor compartment
POLO Removing Open the engine compartment hood. Remove radiator grille, see relevant chapter above. Release the hood lock cable from the holders in the engine compartment. To...
POLO Removing Open the engine compartment hood. Remove radiator grille, see relevant chapter above. Release the hood lock cable from the holders in the engine compartment. To...
Removal and installation of cable traction of the lock of a cowl of a motor compartment
Removing In the driver's footwell, pull back -arrow A- the lever -1- for the cable drive of the engine compartment bonnet lock. Using a screwdriver, slightly pull out and release...
Removing In the driver's footwell, pull back -arrow A- the lever -1- for the cable drive of the engine compartment bonnet lock. Using a screwdriver, slightly pull out and release...
Tailgate POLO
1 - back door 2 — facing of a back door 3 - rear door lock 4 - adjusting buffer 5 - spring-gas stop 6 - screws, 22 Nm 7 - locking bracket 8 - seal When completely dismantled,...
1 - back door 2 — facing of a back door 3 - rear door lock 4 - adjusting buffer 5 - spring-gas stop 6 - screws, 22 Nm 7 - locking bracket 8 - seal When completely dismantled,...
Removal and installation / adjustment of the rear door
POLO Removing With the ignition off, disconnect the ground wire from the battery (-). Attention: Follow the instructions given in chapter « Removing and installing the battery »....
POLO Removing With the ignition off, disconnect the ground wire from the battery (-). Attention: Follow the instructions given in chapter « Removing and installing the battery »....
Removal and installation of the rear door lock POLO
1 - bracket for rear door opener Withdrawal Remove the lock cylinder housing -5- from the bracket Vehicles with central locking system: Disconnect plug connector from central...
1 - bracket for rear door opener Withdrawal Remove the lock cylinder housing -5- from the bracket Vehicles with central locking system: Disconnect plug connector from central...
Removal and installation of facing of a back door of POLO
Bottom cladding Removing Open tailgate and remove 2 screws -1- in cutouts in trim -2-. Using a plastic wedge, eg HAZET 1965-20, loosen trim -2- at clips -3- and remove trim from...
Bottom cladding Removing Open tailgate and remove 2 screws -1- in cutouts in trim -2-. Using a plastic wedge, eg HAZET 1965-20, loosen trim -2- at clips -3- and remove trim from...
Removal and installation of facing of a back door of IBIZA
1 - self-locking nut 2 — a cover of the lock of a back door 3 — facing of a back door Withdrawal Open rear door and use a plastic wedge, eg HAZET 1965-20, to remove covers -2- and...
1 - self-locking nut 2 — a cover of the lock of a back door 3 — facing of a back door Withdrawal Open rear door and use a plastic wedge, eg HAZET 1965-20, to remove covers -2- and...
Removal and installation of the POLO door
Front door/POLO 1 - pin of the upper hinge 2 - nut, 14 Nm 3 - corrugated cover 4 - bottom bolt (М8х28), 20 Nm + 90° To remove the door, unscrew only this bolt at the lower hinge....
Front door/POLO 1 - pin of the upper hinge 2 - nut, 14 Nm 3 - corrugated cover 4 - bottom bolt (М8х28), 20 Nm + 90° To remove the door, unscrew only this bolt at the lower hinge....
Door adjustment
POLO Upper hinge 1 - door 2 — bolt, 20 Nm+ 90° 3 - nut, 14 Nm 4 - hinge pin 5 — the top hinge of a door 6 - bolt, 20 Nm + 90°, accessible only from inside the vehicle. 7 — bolt,...
POLO Upper hinge 1 - door 2 — bolt, 20 Nm+ 90° 3 - nut, 14 Nm 4 - hinge pin 5 — the top hinge of a door 6 - bolt, 20 Nm + 90°, accessible only from inside the vehicle. 7 — bolt,...
Door handle and door lock
Door lock/POLO 1 - door lock Removal is only possible together with the door mechanism holder, see the relevant chapter below. 2 - cable traction To unlock the lock. 3 - locking...
Door lock/POLO 1 - door lock Removal is only possible together with the door mechanism holder, see the relevant chapter below. 2 - cable traction To unlock the lock. 3 - locking...
Removal and installation of the door handle
Removing Remove lock cylinder see next chapter . Release clip -1- and tilt handle -2- away from the door. 3 - lock drive lever. Installation Insert special tool -1- through the...
Removing Remove lock cylinder see next chapter . Release clip -1- and tilt handle -2- away from the door. 3 - lock drive lever. Installation Insert special tool -1- through the...
Removal and installation of the lock cylinder
Removing Open the door and press the cap of the locking bolt -3- from the end of the door. Pull the door handle -1- and hold. Using a socket wrench -4-, unscrew the bolt -3- to...
Removing Open the door and press the cap of the locking bolt -3- from the end of the door. Pull the door handle -1- and hold. Using a socket wrench -4-, unscrew the bolt -3- to...
Removal and installation of the door lock POLO
Note: Removal and installation on an IBIZA vehicle is basically the same. The door lock, power window and loudspeaker are fixed on the holder of the door mechanisms. The door lock...
Note: Removal and installation on an IBIZA vehicle is basically the same. The door lock, power window and loudspeaker are fixed on the holder of the door mechanisms. The door lock...
Removal and installation of the holder of the front door mechanisms together with the POLO power window
Note: Removal and installation on an IBIZA vehicle is basically the same. The door lock, power window and loudspeaker are fixed on the holder of the door mechanisms. The power...
Note: Removal and installation on an IBIZA vehicle is basically the same. The door lock, power window and loudspeaker are fixed on the holder of the door mechanisms. The power...
Removal and installation of the rear door mechanism holder together with the POLO power window
Note: Removal and installation on an IBIZA vehicle is carried out in principle in the same way. Removing Remove the bellows from the rack B and unplug the connectors. Remove door...
Note: Removal and installation on an IBIZA vehicle is carried out in principle in the same way. Removing Remove the bellows from the rack B and unplug the connectors. Remove door...
Removal and installation of the POLO power window motor
Removing With the ignition off, disconnect the ground wire from the battery (-). Attention: Follow the instructions given in chapter « Removing and installing the battery »....
Removing With the ignition off, disconnect the ground wire from the battery (-). Attention: Follow the instructions given in chapter « Removing and installing the battery »....
Removal and installation of facing of a door
Driver side door/POLO 1 - handle recess 2 - screw 3 - screw 4 - screws 5 - door lining Withdrawal Vehicles with power window handle: remove handle, see relevant chapter below....
Driver side door/POLO 1 - handle recess 2 - screw 3 - screw 4 - screws 5 - door lining Withdrawal Vehicles with power window handle: remove handle, see relevant chapter below....
Removal and installation of facing of a door of IBIZA
Removing Vehicles with a power window handle: remove the handle, see the relevant chapter below. Use a screwdriver -2- to carefully pry out the side trim -1- at the rear of the...
Removing Vehicles with a power window handle: remove the handle, see the relevant chapter below. Use a screwdriver -2- to carefully pry out the side trim -1- at the rear of the...
Removal and installation of the handle of the mechanism of a window regulator
Removing Slide spacer -2- in direction of arrow and release spring clip. At the same time, remove the power window handle from the drive shaft. Installation Front door: Push the...
Removing Slide spacer -2- in direction of arrow and release spring clip. At the same time, remove the power window handle from the drive shaft. Installation Front door: Push the...
Removal and installation of the case of an external rear-view mirror POLO
Removing Remove mirror glass see relevant chapter below . Tilt the exterior mirror inwards, insert from below into the hole in the hinge of the mirror bracket a wrench -1- with an...
Removing Remove mirror glass see relevant chapter below . Tilt the exterior mirror inwards, insert from below into the hole in the hinge of the mirror bracket a wrench -1- with an...
Removal and installation of an external rear-view mirror (with electric drive) /mirror glass POLO
1 - mirror housing 2 - outer lining 3 - mirror glass Withdrawal Cover the bottom edge of the mirror housing with adhesive tape to prevent damage. With a flat plastic spatula,...
1 - mirror housing 2 - outer lining 3 - mirror glass Withdrawal Cover the bottom edge of the mirror housing with adhesive tape to prevent damage. With a flat plastic spatula,...
Removal and installation of an external rear-view mirror (manually operated) /mirror glass POLO
1 - mirror glass Withdrawal Cover the bottom edge of the mirror housing with adhesive tape to prevent damage. With a flat plastic spatula, carefully press the glass of the mirror...
1 - mirror glass Withdrawal Cover the bottom edge of the mirror housing with adhesive tape to prevent damage. With a flat plastic spatula, carefully press the glass of the mirror...
Removal and installation of an external rear-view mirror IBIZA
Power Mirror Using a plastic wedge, loosen the upper edge of the triangular trim -3- at the door frame and pull it out of the lower brackets upwards. 1 - mirror housing, 5 -...
Power Mirror Using a plastic wedge, loosen the upper edge of the triangular trim -3- at the door frame and pull it out of the lower brackets upwards. 1 - mirror housing, 5 -...
Removal and installation of a lateral protective slip
Protective pads/POLO 1 — a protective overlay of a forward door 5 door model. Withdrawal Warm up the protective overlay with a technical hair dryer and remove section by section....
Protective pads/POLO 1 — a protective overlay of a forward door 5 door model. Withdrawal Warm up the protective overlay with a technical hair dryer and remove section by section....
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Polo 4
Polo 3
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