Vehicle maintenance Volkswagen Polo 4
Maintenance at non-scheduled intervals (Longlife-Service)
POLO vehicles are serviced at so-called extended intervals. At the factory, the engines are filled with aging-resistant engine oil. As a result, the service intervals increase...
POLO vehicles are serviced at so-called extended intervals. At the factory, the engines are filled with aging-resistant engine oil. As a result, the service intervals increase...
Maintenance at scheduled intervals
IBIZA Service intervals for SEAT IBIZA depend on the time elapsed since the last service and the mileage of the vehicle. Some time before the service interval, the service...
IBIZA Service intervals for SEAT IBIZA depend on the time elapsed since the last service and the mileage of the vehicle. Some time before the service interval, the service...
Maintenance with engine oil change
Maintenance with engine oil change should be carried out at the following intervals: Maintenance at extended intervals or, respectively, at non-scheduled intervals: in accordance...
Maintenance with engine oil change should be carried out at the following intervals: Maintenance at extended intervals or, respectively, at non-scheduled intervals: in accordance...
Maintenance card
Maintenance must be carried out at the following intervals: Maintenance at extended intervals or non-scheduled intervals: according to the indication of the interval indicator, it...
Maintenance must be carried out at the following intervals: Maintenance at extended intervals or non-scheduled intervals: according to the indication of the interval indicator, it...
Additional work within the scope of maintenance
Every 2 years Brake fluid: replace. Study of the composition of exhaust gases for the first time after 3 years, then every 2 years: check the speed when idling, CO content,...
Every 2 years Brake fluid: replace. Study of the composition of exhaust gases for the first time after 3 years, then every 2 years: check the speed when idling, CO content,...
Maintenance work
This section describes the work that must be carried out in accordance with the maintenance card on various vehicle components. Where necessary, reference is made to wearing parts...
This section describes the work that must be carried out in accordance with the maintenance card on various vehicle components. Where necessary, reference is made to wearing parts...
Engine and exhaust system
In accordance with the maintenance card, the following work must be carried out at certain intervals: Engine/Engine Compartment: Visual check for leaks. Engine: engine oil change,...
In accordance with the maintenance card, the following work must be carried out at certain intervals: Engine/Engine Compartment: Visual check for leaks. Engine: engine oil change,...
Engine/Engine Compartment: Visual check for leaks
Special tool: not required. Loosen and remove the engine top cover. Remove bottom engine compartment cover . Inspect and make sure that the pipelines, hoses and joints of the...
Special tool: not required. Loosen and remove the engine top cover. Remove bottom engine compartment cover . Inspect and make sure that the pipelines, hoses and joints of the...
Checking/Refilling Engine Oil
The engine oil level in the engine should be checked and topped up if necessary before every long trip. For every 1,000 km, the engine should consume no more than 1.0 liters of...
The engine oil level in the engine should be checked and topped up if necessary before every long trip. For every 1,000 km, the engine should consume no more than 1.0 liters of...
Engine oil change/oil filter change
The following special tool is required to change the oil: Special tool for releasing the oil filter (oil filter pliers, band or wrench). Depending on the version, an...
The following special tool is required to change the oil: Special tool for releasing the oil filter (oil filter pliers, band or wrench). Depending on the version, an...
Draining engine oil
Diesel engine: unscrew the oil filter cap. In this case, engine oil from the filter housing can drain into the engine sump. Suck the oil out of the engine sump through the...
Diesel engine: unscrew the oil filter cap. In this case, engine oil from the filter housing can drain into the engine sump. Suck the oil out of the engine sump through the...
Oil filter replacement
Caution: The old oil filter or replacement filter element must be disposed of as special waste. 1.4L AUA/ AUB/BBY/BBZ petrol engine Use a 30 mm wrench on the hexagon -arrow- to...
Caution: The old oil filter or replacement filter element must be disposed of as special waste. 1.4L AUA/ AUB/BBY/BBZ petrol engine Use a 30 mm wrench on the hexagon -arrow- to...
Filling with engine oil
Attention: In the case of a diesel engine, after changing the engine oil at the first start, make sure that the engine runs at idling speed until the low oil pressure indicator on...
Attention: In the case of a diesel engine, after changing the engine oil at the first start, make sure that the engine runs at idling speed until the low oil pressure indicator on...
Checking the level/filling the coolant
If the coolant level is too low, the warning light on the instrument panel lights up. However, the coolant level must be checked before every long trip. Special tool: not...
If the coolant level is too low, the warning light on the instrument panel lights up. However, the coolant level must be checked before every long trip. Special tool: not...
Checking / increasing the concentration of antifreeze
Before the start of the cold season, for safety reasons, the concentration of antifreeze in the coolant should be checked, especially if there have been cases of replenishing the...
Before the start of the cold season, for safety reasons, the concentration of antifreeze in the coolant should be checked, especially if there have been cases of replenishing the...
Removing water from the fuel filter
Diesel engine Attention: Diesel fuel that gets on rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will deteriorate over time....
Diesel engine Attention: Diesel fuel that gets on rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will deteriorate over time....
Fuel filter replacement
Diesel engine Attention: Diesel fuel that gets on rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will deteriorate over time....
Diesel engine Attention: Diesel fuel that gets on rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will deteriorate over time....
Engine air filter: filter element replacement
Special tool: not required. Required replacement parts: Replaceable filter element. 1.2-/1.4 liter petrol engine, 47/55/63/74 kW (64/75/86/100 hp), AUA/AUB/AXU/AZQ/ BBY/BBZ...
Special tool: not required. Required replacement parts: Replaceable filter element. 1.2-/1.4 liter petrol engine, 47/55/63/74 kW (64/75/86/100 hp), AUA/AUB/AXU/AZQ/ BBY/BBZ...
Poly V-belt check
The V-ribbed belt does not need to be tightened, as its tension is automatically kept constant by means of a tension roller. As part of maintenance, the V-ribbed belt must be...
The V-ribbed belt does not need to be tightened, as its tension is automatically kept constant by means of a tension roller. As part of maintenance, the V-ribbed belt must be...
Visual check of system of release of the fulfilled gases
Safety instructions There is a risk of accident when lifting the vehicle! You must first read the section «Vehicle lifting». Raise the car on the goats. Check the tightness of the...
Safety instructions There is a risk of accident when lifting the vehicle! You must first read the section «Vehicle lifting». Raise the car on the goats. Check the tightness of the...
Checking the condition of the toothed belt
1.4L petrol engine Special tool: not required. Required replacement parts: Timing belt if needed. Examination Release the clamps on the top toothed belt cover and remove the...
1.4L petrol engine Special tool: not required. Required replacement parts: Timing belt if needed. Examination Release the clamps on the top toothed belt cover and remove the...
Replacing spark plugs
Required special tool: Key for spark plugs, for example. HAZET 4766-1. Required replacement parts: Depending on the engine 3 or 4 spark plugs. Stock spark plugs shown on here ....
Required special tool: Key for spark plugs, for example. HAZET 4766-1. Required replacement parts: Depending on the engine 3 or 4 spark plugs. Stock spark plugs shown on here ....
Repair thread under the spark plug in the cylinder head
If it is determined that the spark plug thread in the cylinder head is damaged, it can be remade. For this, BERU supplies, among other things, tools and a repair kit. Damaged...
If it is determined that the spark plug thread in the cylinder head is damaged, it can be remade. For this, BERU supplies, among other things, tools and a repair kit. Damaged...
Standard spark plugs for POLO/IBIZA car engines
Attention: Technical progress does not stand still. It may turn out that certain engines require spark plugs with a different glow rating, and the table below is no longer...
Attention: Technical progress does not stand still. It may turn out that certain engines require spark plugs with a different glow rating, and the table below is no longer...
Gearbox/final gear
In accordance with the maintenance card, the following work must be carried out at certain intervals. Gearbox/final drive: visual check for leaks and damage. Manual gearbox/final...
In accordance with the maintenance card, the following work must be carried out at certain intervals. Gearbox/final drive: visual check for leaks and damage. Manual gearbox/final...
Visual inspection of the gearbox for leaks
Special tool: not required. Oil leaks are possible in the following places: The junction of the crankcase and gearbox (flywheel seal/gearbox shaft seals). Cardan shafts at the...
Special tool: not required. Oil leaks are possible in the following places: The junction of the crankcase and gearbox (flywheel seal/gearbox shaft seals). Cardan shafts at the...
Manual transmission / final drive: checking the oil level
The gearbox oil is not changed. The oil level is monitored as part of maintenance. Required special tool: Pit or hydraulic garage jack with jack stands. Suitable wrench 17 mm for...
The gearbox oil is not changed. The oil level is monitored as part of maintenance. Required special tool: Pit or hydraulic garage jack with jack stands. Suitable wrench 17 mm for...
Automatic transmission: ATF level check
In an automatic transmission, the ATF level (Automatic Transmission Fluid - oil for automatic transmissions) depends on oil temperature. At the service station, a VW / SEAT...
In an automatic transmission, the ATF level (Automatic Transmission Fluid - oil for automatic transmissions) depends on oil temperature. At the service station, a VW / SEAT...
Front Axle/Steering
In accordance with the maintenance card, the following work must be carried out at certain intervals: Tie rod ends: check clearance and fastening, check dust caps. Ball joints:...
In accordance with the maintenance card, the following work must be carried out at certain intervals: Tie rod ends: check clearance and fastening, check dust caps. Ball joints:...
Checking tie rod ends and ball joints
Required special tool: Garage jack. Lamp. Examination Safety note There is a risk of accident when lifting the vehicle! Therefore, you should first read the section «Vehicle...
Required special tool: Garage jack. Lamp. Examination Safety note There is a risk of accident when lifting the vehicle! Therefore, you should first read the section «Vehicle...
Checking the corrugated covers of cardan shafts
Required special tool: Garage jack. Lamp. Examination Safety note There is a risk of accident when lifting the vehicle! Therefore, you should first read the section «Vehicle...
Required special tool: Garage jack. Lamp. Examination Safety note There is a risk of accident when lifting the vehicle! Therefore, you should first read the section «Vehicle...
Checking the oil level in the power steering reservoir
IBIZA/CORDOBA Note: POLO vehicles do not have this maintenance check. Special tool: not required. Required consumables: Oil for hydraulic systems VW/SEAT G 002 000. Examination...
IBIZA/CORDOBA Note: POLO vehicles do not have this maintenance check. Special tool: not required. Required consumables: Oil for hydraulic systems VW/SEAT G 002 000. Examination...
Brakes/Tires/Wheels
In accordance with the maintenance card, the following work must be carried out at certain intervals. Brake fluid level: check. Brake pads: Check the thickness of the front and...
In accordance with the maintenance card, the following work must be carried out at certain intervals. Brake fluid level: check. Brake pads: Check the thickness of the front and...
Checking the brake fluid level
Special tool: not required. Required consumables: Brake fluid specification FMVSS 116 DOT 4. The compensation tank with brake fluid is located in the engine compartment. The...
Special tool: not required. Required consumables: Brake fluid specification FMVSS 116 DOT 4. The compensation tank with brake fluid is located in the engine compartment. The...
Checking the thickness of the brake linings
Required special tool: Pocket flashlight and mirror. Calipers. Prerequisite for verification Note: Experience has shown that due to the greater amount of abrasive particles at the...
Required special tool: Pocket flashlight and mirror. Calipers. Prerequisite for verification Note: Experience has shown that due to the greater amount of abrasive particles at the...
Visual inspection of the brake lines
Special tool: not required. Safety instructions: There is a risk of accident when lifting the vehicle! Therefore, you should first read the section « Vehicle lifting ». Raise the...
Special tool: not required. Safety instructions: There is a risk of accident when lifting the vehicle! Therefore, you should first read the section « Vehicle lifting ». Raise the...
Brake Fluid Replacement
Required special tool: Open ring wrench for bleed valve. Transparent plastic hose and container for draining brake fluid. Required consumables: POLO: 1.1 liters DOT 4...
Required special tool: Open ring wrench for bleed valve. Transparent plastic hose and container for draining brake fluid. Required consumables: POLO: 1.1 liters DOT 4...
Checking the tread pattern of a tire
Special tool: not required. Tires of balanced wheels, if the prescribed tire pressure is conscientiously observed, with the correct installation of the wheels and the operation of...
Special tool: not required. Tires of balanced wheels, if the prescribed tire pressure is conscientiously observed, with the correct installation of the wheels and the operation of...
Checking tire inflation pressure
Required special tool: A pressure measuring device offered at gas stations. Examination Tire inflation pressure should only be checked when the tires are cold. Unscrew the tire...
Required special tool: A pressure measuring device offered at gas stations. Examination Tire inflation pressure should only be checked when the tires are cold. Unscrew the tire...
Tire valve check
Required special tool: Metal dust cap for tire valve or HAZET 666-1 tool. Examination Unscrew the dust cap from the valve. Wet the valve with soapy water or saliva. If an air...
Required special tool: Metal dust cap for tire valve or HAZET 666-1 tool. Examination Unscrew the dust cap from the valve. Wet the valve with soapy water or saliva. If an air...
Replacing a bottle of sealant for repairing damaged tires
Special tool: not required. The sealant container -arrow- is located in the luggage compartment in the spare wheel well. Check the expiration date. After this period, the sealant...
Special tool: not required. The sealant container -arrow- is located in the luggage compartment in the spare wheel well. Check the expiration date. After this period, the sealant...
Body/interior
In accordance with the maintenance card, the following work must be carried out at certain intervals: Door travel limiter: lubricate the fastening pins. Seat belts and airbag...
In accordance with the maintenance card, the following work must be carried out at certain intervals: Door travel limiter: lubricate the fastening pins. Seat belts and airbag...
Visual inspection of seat belts
Special tools and consumables/spare parts: not required. Attention: Noises that occur when the seat belt is retracted are functionally caused. Never use oil or grease to eliminate...
Special tools and consumables/spare parts: not required. Attention: Noises that occur when the seat belt is retracted are functionally caused. Never use oil or grease to eliminate...
Visual Inspection of the Airbag Assembly
Special tools and consumables/spare parts: not required. A sign of the presence of an airbag is the presence of the inscription AIRBAG on the steering wheel cushion board or,...
Special tools and consumables/spare parts: not required. A sign of the presence of an airbag is the presence of the inscription AIRBAG on the steering wheel cushion board or,...
Replacing the replaceable element of the fine air filter
Special tool: not required. Required Consumables/Spare Parts: Replaceable air fine filter element. The filter is under the dashboard. Removing Release the filter holder. To do...
Special tool: not required. Required Consumables/Spare Parts: Replaceable air fine filter element. The filter is under the dashboard. Removing Release the filter holder. To do...
Sliding roof panel: cleaning/lubricating the guide rails
Special tool: not required. Required consumables: Special grease G00045002 from VW/SEAT. Fully open the roof panel and wipe the shiny guide rails that have become accessible....
Special tool: not required. Required consumables: Special grease G00045002 from VW/SEAT. Fully open the roof panel and wipe the shiny guide rails that have become accessible....
Lubricating the door travel stop and fastening pins
Special tool: not required. Required consumables: Special grease G000150 from VW/SEAT. Apply grease G000150 from VW/SEAT to the door stop and fastening pins in the places marked...
Special tool: not required. Required consumables: Special grease G000150 from VW/SEAT. Apply grease G000150 from VW/SEAT to the door stop and fastening pins in the places marked...
Electrical system
In accordance with the maintenance card, the following work must be carried out at certain intervals. All electrical consumers: check function. Front and rear wipers: check. If...
In accordance with the maintenance card, the following work must be carried out at certain intervals. All electrical consumers: check function. Front and rear wipers: check. If...
Checking electricity consumers
Special tool: not required. Check the functioning of the current consumers listed below, if necessary, eliminate the faults. The presence of certain current consumers depends on...
Special tool: not required. Check the functioning of the current consumers listed below, if necessary, eliminate the faults. The presence of certain current consumers depends on...
Checking the battery
Required special tool: Suitable container for pouring distilled water. Cordless densimeter with pipette. Required consumables: If the electrolyte level is too low: distilled...
Required special tool: Suitable container for pouring distilled water. Cordless densimeter with pipette. Required consumables: If the electrolyte level is too low: distilled...
Checking the rubber bands of the wiper blades/adjusting the setting angle of the arm
Check brush rubber bands wipers for wear. Check adjustment window washer jets . Checking the installation angle of the wiper arm The check is performed if the wiper blade rattles...
Check brush rubber bands wipers for wear. Check adjustment window washer jets . Checking the installation angle of the wiper arm The check is performed if the wiper blade rattles...
Checking the initial position of the wiper blades
Windshield Examination Move the wiper arms to their original position. To do this, moisten the window glass with water, turn on the wipers for a short time and stop them using the...
Windshield Examination Move the wiper arms to their original position. To do this, moisten the window glass with water, turn on the wipers for a short time and stop them using the...
Resetting the maintenance interval indicator
Resetting the service interval indicator can be done in two different ways. At the service station, for this, a device for reading fault codes is connected to the diagnostic...
Resetting the service interval indicator can be done in two different ways. At the service station, for this, a device for reading fault codes is connected to the diagnostic...
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Polo 4
Polo 3
- General information
- User manual
- Maintenance
- Power unit
- Engine repair
- Cooling and lubrication system
- Control system
- Injection system (diesel)
- Supply system
- Exhaust system
- Chassis
- Front suspension
- Rear suspension
- Steering
- Wheels and tires
- Brake system
- Body
- Interior
- Exterior
- Electrical equipment
- Equipment and devices
- Wiper system
- Lighting system
- Electrical circuits
- General information
- User manual
- Maintenance
- Power unit
- Petrol engines 1.4 and 1.6
- Petrol engines 1.4 (V16)
- Petrol engines 1.6 and 1.8
- Diesel engines 1.7 and 1.9
- Diesel engines 1.9 D and TD
- Transmission
- Mechanical gearbox 085
- Mechanical gearbox 020/02K
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Exterior
- Interior
- Electrical equipment
- Equipment and instruments (until 2000)
- Equipment and instruments (after 2000)
- Electrical circuits
- Wiring diagrams (petrol)
- Wiring diagrams (diesel)
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