Malfunction | Cause | Remedy |
Too low electrolyte level | Battery overcharging or electrolyte evaporation (especially in summer) | Top up with distilled water to the correct level |
Electrolyte seeps through plugs | Charging voltage too high | Check voltage regulator, replace if necessary |
High electrolyte level | Pump out excess electrolyte | |
Electrolyte density too low | Low battery | Charge the battery |
Faulty generator | Check alternator, repair or replace if necessary | |
Short circuit in wiring | Check wiring contacts | |
Electrolyte contains excess water due to improper battery maintenance | Adjust the acid content to normal | |
Electrolyte density too high | Excess acid | Adjust the acid content to normal |
Low battery power output, voltage drops | Low battery | Charge the battery |
Charging voltage too low | Check voltage regulator, replace if necessary | |
Poorly fixed or oxidized terminals on the battery terminals | Check connection with "weight", if necessary, tighten or replace the terminals | |
Bad contact with "weight" between battery, engine and body | Check contact with "weight", if necessary, restore it and tighten the threaded connections | |
Excessive battery self-discharge due to electrolyte contamination | Replace battery | |
Battery sulfation (dirty white deposits on the plates) | Charge the battery with low current to break down deposits. If the power output remains low after repeated charging and discharging, replace the battery | |
The battery has expired or the active mass of the plates has been exhausted | Replace battery | |
Insufficient battery charging | Faulty alternator, voltage regulator or damaged connecting wires | Check alternator and voltage regulator, replace or repair if necessary. Check the condition and fastening of the wires |
Weak alternator drive belt tension | Tension or replace the belt | |
Too many consumers connected | Install a larger battery or a more powerful alternator | |
Permanent recharge of the battery | Faulty voltage regulator or alternator | Replace voltage regulator or check alternator |
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