Diesel car engine Volkswagen Caddy 3
Technical characteristics of diesel engines 1.9 l and 2.0 l
From the characteristics of the engines below, it can be seen that the manufacturer has prepared 5 varieties of diesel engines that differ in volume, power and environmental...
From the characteristics of the engines below, it can be seen that the manufacturer has prepared 5 varieties of diesel engines that differ in volume, power and environmental...
Components and parts of the timing drive
List of components and parts of the timing drive with technological notes on repair to drawing VC3.001: 1. Upper part of the timing belt housing. 2. The screw of fastening of a...
List of components and parts of the timing drive with technological notes on repair to drawing VC3.001: 1. Upper part of the timing belt housing. 2. The screw of fastening of a...
Drive of auxiliary units
Vehicles with air conditioning List of components and parts of the drive of auxiliary mechanisms with technological remarks on repair to figure VC3.002: 1. Vibration damper -...
Vehicles with air conditioning List of components and parts of the drive of auxiliary mechanisms with technological remarks on repair to figure VC3.002: 1. Vibration damper -...
Cylinder block and related units
List of assemblies and parts installed on the cylinder block, with technological notes on repair to figure VC3.003: 1. Cylinder block. 2. Gasket: - when assembling, replace with a...
List of assemblies and parts installed on the cylinder block, with technological notes on repair to figure VC3.003: 1. Cylinder block. 2. Gasket: - when assembling, replace with a...
Removal and installation of poly V-belt
Removing 1. Remove the acoustic cover. 2. Remove the fuel filter from the mount and, without disconnecting the hoses, put it aside. 3. Mark the running direction of the V-ribbed...
Removing 1. Remove the acoustic cover. 2. Remove the fuel filter from the mount and, without disconnecting the hoses, put it aside. 3. Mark the running direction of the V-ribbed...
Removal and installation of sealing flange and flywheel
List of parts for crankshaft seals with repair notes for drawing VC3.008: 1. Front crankshaft oil seal: - do not additionally lubricate the working edge of the sealing ring; -...
List of parts for crankshaft seals with repair notes for drawing VC3.008: 1. Front crankshaft oil seal: - do not additionally lubricate the working edge of the sealing ring; -...
Cylinder block of diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS
Specification of cylinder block parts for diesel engines 1.9 and 2.0 l BDJ, BST, BOB, BSU, BLS to drawing VC3.009 Pos. Detail number Name Note PC. Cylinder block with pistons oil...
Specification of cylinder block parts for diesel engines 1.9 and 2.0 l BDJ, BST, BOB, BSU, BLS to drawing VC3.009 Pos. Detail number Name Note PC. Cylinder block with pistons oil...
Removal and installation of the crankshaft speed sensor (G28)
1. Remove the acoustic cover. 2. Using clamps, clamp the cooling system hoses suitable for the oil cooler (coolant) and disconnect them. 3. Remove the oil cooler. 4. Disconnect...
1. Remove the acoustic cover. 2. Using clamps, clamp the cooling system hoses suitable for the oil cooler (coolant) and disconnect them. 3. Remove the oil cooler. 4. Disconnect...
Crankshaft and main bearings
Specification for KShM parts of diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS to drawing VC3.011: Pos. Detail number Name Note PC. 1 038 105021 Q Crankshaft BDJ, BST, BSU,...
Specification for KShM parts of diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS to drawing VC3.011: Pos. Detail number Name Note PC. 1 038 105021 Q Crankshaft BDJ, BST, BSU,...
Details of the crank mechanism
List of KShM parts with technological notes on repair to drawing VC3.012: 1. Inserts 1, 2, 4 and 5: - without lubrication grooves are installed in the main bearing caps; - with an...
List of KShM parts with technological notes on repair to drawing VC3.012: 1. Inserts 1, 2, 4 and 5: - without lubrication grooves are installed in the main bearing caps; - with an...
Connecting rod and piston group
List of ShPG parts with technological notes on repair to drawing VC3.013: 1. Piston rings: - the locks of the rings must be located at an angle of 120°relative to each other; -...
List of ShPG parts with technological notes on repair to drawing VC3.013: 1. Piston rings: - the locks of the rings must be located at an angle of 120°relative to each other; -...
Checking the thermal seal of the piston rings
Install the ring from above into the cylinder, and then slide (with an old piston) it into the bottom of the cylinder so that it is positioned about 15 mm from the bottom edge of...
Install the ring from above into the cylinder, and then slide (with an old piston) it into the bottom of the cylinder so that it is positioned about 15 mm from the bottom edge of...
Checking the height clearance between the groove and the ring
Before checking, clean the annular groove. Piston ring Dimensions New Maximum allowable value 1st compression ring 0.06-0.09mm 0.25 mm 2nd compression ring 0.05-0.08 mm 0.25 mm...
Before checking, clean the annular groove. Piston ring Dimensions New Maximum allowable value 1st compression ring 0.06-0.09mm 0.25 mm 2nd compression ring 0.05-0.08 mm 0.25 mm...
Checking the cylinder diameter
Take measurements crosswise in three places in the transverse (A) and longitudinal (IN) directions. Deviations from the nominal dimensions should not be more than 0.10 mm....
Take measurements crosswise in three places in the transverse (A) and longitudinal (IN) directions. Deviations from the nominal dimensions should not be more than 0.10 mm....
Mounting position and assignment of pistons to cylinders
Attention! On the bottom of the new piston, a marking is applied with paint indicating the corresponding cylinder numbers. Pistons in cylinders 1 and 2 (designation 1/2): large...
Attention! On the bottom of the new piston, a marking is applied with paint indicating the corresponding cylinder numbers. Pistons in cylinders 1 and 2 (designation 1/2): large...
Measurement of piston protrusion from the cylinder block at TDC
When installing new pistons or replacing the cylinder block assembly, it is necessary to check the protrusion of the pistons at TDC. Depending on the size of the protrusion, the...
When installing new pistons or replacing the cylinder block assembly, it is necessary to check the protrusion of the pistons at TDC. Depending on the size of the protrusion, the...
Cylinder head gasket marking
Part Number (arrow 1). Control code (arrow 2) (does not matter for repair work, this code should not be paid attention to). Holes, the number of which encodes the thickness of the...
Part Number (arrow 1). Control code (arrow 2) (does not matter for repair work, this code should not be paid attention to). Holes, the number of which encodes the thickness of the...
Cylinder head for diesel engines 1.9 and 2.0 l BDJ, BST, BJB, BSU, BLS
Attention! When installing the cylinder head from the exchange fund with the camshaft installed, the friction surfaces of the valve lifters and camshaft cams should be lubricated....
Attention! When installing the cylinder head from the exchange fund with the camshaft installed, the friction surfaces of the valve lifters and camshaft cams should be lubricated....
List of parts and assemblies of the cylinder head
List of parts and assemblies of the cylinder head with technological notes on repair to drawing VC3.021: 1. Upper part of the toothed belt guard. 2. Toothed belt: - before...
List of parts and assemblies of the cylinder head with technological notes on repair to drawing VC3.021: 1. Upper part of the toothed belt guard. 2. Toothed belt: - before...
Installing the valve cover
If damaged, replace the cylinder head cover seal and screw seal. Apply sealant to the front of both joints of the support cover and cylinder head (diameter: approximate mm)...
If damaged, replace the cylinder head cover seal and screw seal. Apply sealant to the front of both joints of the support cover and cylinder head (diameter: approximate mm)...
Removal and installation of a head of the block of cylinders
Attention! Since 05.2005, a modified front (right in the direction of the car) engine mount that no longer needs to be removed when replacing the timing belt. The illustrations...
Attention! Since 05.2005, a modified front (right in the direction of the car) engine mount that no longer needs to be removed when replacing the timing belt. The illustrations...
Camshaft, valves and pump injector drive
Attention! Cylinder heads with cracks between the valve seats can be operated without reducing the engine life if the crack width does not exceed 0.5 mm. Specification of cylinder...
Attention! Cylinder heads with cracks between the valve seats can be operated without reducing the engine life if the crack width does not exceed 0.5 mm. Specification of cylinder...
List of components and parts of the valve mechanism
List of assemblies and parts of the valve mechanism with technological notes on repair to drawing VC3.036: 1. Rocker shaft mounting screw: 20 Nm and tighten 1/4 turn (90°): - when...
List of assemblies and parts of the valve mechanism with technological notes on repair to drawing VC3.036: 1. Rocker shaft mounting screw: 20 Nm and tighten 1/4 turn (90°): - when...
Checking the axial run of the camshaft
The measurement is made with the pushers removed and the first, third and last support covers installed. Maximum permissible value: no more than 0.15 mm. Apply a thin and even...
The measurement is made with the pushers removed and the first, third and last support covers installed. Maximum permissible value: no more than 0.15 mm. Apply a thin and even...
Valve sizes
Attention! The valves are not machined. Only lapping of valves is allowed. Size Inlet valve Exhaust valve Diameter a 35.95 mm 31.45 mm Diameter b 6.980 mm 6.956 mm With 89.95 mm...
Attention! The valves are not machined. Only lapping of valves is allowed. Size Inlet valve Exhaust valve Diameter a 35.95 mm 31.45 mm Diameter b 6.980 mm 6.956 mm With 89.95 mm...
Removal and installation of a camshaft
Removing 1. Remove the toothed belt from the camshaft pulley. 2. Remove the retainer. 3. Remove fixing screws (1) fastening the camshaft pulley. 4. Remove the toothed pulley from...
Removing 1. Remove the toothed belt from the camshaft pulley. 2. Remove the retainer. 3. Remove fixing screws (1) fastening the camshaft pulley. 4. Remove the toothed pulley from...
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Caddy 3
Beetle
- General information
- User manual
- Daily care
- Maintenance
- Petrol engines 1.4 l
- Engine repair
- Cooling and lubrication system
- Power and exhaust system
- Petrol engines 1.6 l
- Engine repair
- Cooling and lubrication system
- Power and exhaust system
- Diesel engines
- Engine repair
- Cooling and lubrication system
- Power and exhaust system
- Transmission
- Mechanical gearbox 0AH
- Mechanical gearbox 0A4
- Drive shafts
- Chassis
- Car suspension
- Steering
- Brake system
- Body and wiring diagrams
- Interior and exterior
- Electrical circuits
- General information
- Maintenance
- Power unit
- Engine repair
- Cooling and lubrication system
- Supply system
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Electrical equipment
- Equipment and devices
- Power devices
- Electrical circuits
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