Manual gearbox 0A4 car Volkswagen Caddy 3

0A4 mechanical transmission design description
Specifications Manual transmission 5-st. 0A4 Letter designation GQR Date of manufacture from 11.03 Applicability Caddy 2004 Engine 1.9 L - 77 kW diesel turbocharged Gear ratio...

Gear shift mechanism
1. Gear shift cable 2. Gear selection cable 3. Lock washer 4. Gear shift housing 5. Lock washer 6. 3 bolts for mounting the support bracket; 20 Nm 7. Support bracket 8. Sleeve 9....

Checking the operation of the gear shift mechanism
In the neutral position, the shift lever should be in the line of 3rd and 4th gears. Depress the clutch pedal and engage each gear in turn. If at least one gear does not engage or...

Removal and installation of the mechanism of a gear change
Removing 1. Disconnect a wire of weight from the storage battery. 2. Prying off the cover (arrows), remove it from the frame of the center console. 3. Removing the clamp (arrow),...

Adjustment of the mechanism of a gear change
1. Place the shift lever in neutral position. 2. Slide the clutches of the locking mechanisms for fastening the cables for engaging and selecting a gear all the way forward in the...

Disassembly and assembly of the gear shift mechanism
List of assemblies and parts for drawing VC4.100: 1. Lock washer. 2. Sleeve. 3. Spring. 4. Sleeve. 5. Screw: 5 Nm. 6. Lid. 7. Damper. 8. Damper. 9. Support insert. 10. Gear lever...

Dismantling and assembly of a secondary shaft
The secondary shaft is disassembled as follows. Install a splitter under the 2nd gear which rotates freely on the shaft and remove it. Remove retaining ring. Remove the 1st and...

The position of the inner, intermediate and blocking ring synchronizer 1st gear
Install inner ring (A) on the 1st gear freely rotating on the shaft. Bent ends of protrusions (arrows!) must face the intermediate ring (IN). Install spacer (IN). ledges (arrows...

Disassembly and assembly of the clutch with the synchronizer hub of 1st and 2nd gears
The collars on both sides of the synchronizer hub are the same width. But on one side, the collar has an internal chamfer (arrow B). After assembly, the hub shoulder with a...

Pressing on the clutch and hub of the synchronizer of 1st and 2nd gears
Turn the synchronizer blocking ring so that the grooves are opposite the crackers. Mounting position of the 2nd gear synchronizer intermediate ring Installed with tabs (arrows) to...

Disassembly and assembly of the clutch with the synchronizer hub 3rd 4th gear
Put the synchronizer sleeve on the hub. The grooves for the crackers on the hub and the synchronizer sleeve must match. Assembling the clutch with the hub of the synchronizer of...

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Caddy 3 Beetle