Mounting position of the 2nd gear synchronizer intermediate ring
Installed with tabs (arrows) to 1st gear (A).
Mounting position of the inner synchronizer ring (A) 2nd gear
ledges (arrows 1) enter grooves (arrows 2) blocking (outdoor) rings (IN).
Mounting position of the freely rotating 2nd gear
Installed with a large collar (A) to 1st gear (IN). The protrusions of the intermediate ring of the synchronizer must enter the grooves of the shoulder (arrows).
Checking the wear of the blocking rings of the synchronizer of the 3rd and 4th gears
Install the blocking ring on the conical part of the gear and measure the gap with a feeler gauge «A».
Gap «A» | When installing a new part | Maximum allowable value |
1st gear | 1.0-1.7mm | 0.5 mm |
3rd gear | 1.0-1.7mm | |
4th gear | 1.0-1.7mm |
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