Removal and installation of a transmission from the engine

Removing the gearbox from the engine (with power unit removed) run as follows:

• unscrew the bolts securing the gearbox to the engine;
• Together with an assistant, separate the engine and gearbox by moving the latter back and carefully remove it.

Attention! The input shaft of the gearbox must not rest on the petals of the diaphragm spring of the clutch pressure plate, so as not to damage them.

Install the gearbox in the reverse order of removal, paying attention to the following:

• check the technical condition of the clutch;
• make sure the clutch release bearing is in good condition;
• check the presence of centering bushings in the cylinder block;
• clean and grease with a thin layer the splines and the journal of the input shaft of the gearbox with a small amount of lubricant G 000 100. The amount of lubricant should not exceed the size of a pea;

Attention! Excess grease can get on the friction linings of the clutch disc and disrupt its operation.

• engage one of the forward gears in the gearbox;
• with an assistant, carefully drive the input shaft into the clutch;
• screw in the mounting bolts, together with the washers and tighten them, depending on the bolts used, as follows:
• M7 10 Nm
• M8 20 Nm
• M10 60 Nm
• M12 80 Nm