Remove the clutch master cylinder in the following order:
- Disconnect the terminals from the battery and remove it. Don't forget to have the radio's security code with you;
Pic. 234. Places of fastening of the air duct and partition AB (details are shown in the attachment points by arrows): 1 - air duct; 2 - compartment partition AB
- remove air duct 1 (pic. 234) and partition 2 compartments AB;
Pic. 235. Places of fastening of casing AB and holder of additional relay block
- if installed, remove the holder of the additional relay box (pic. 235, arrows 1 and 2);
- unscrew the fastening bolts (pic. 235 arrow 3) and remove the battery cover with the expansion tank of the cooling system. Set the tank aside;
- Disconnect the hose from the intake manifold. Collect the escaping liquid;
Pic. 232. Parts of the hydraulic clutch: 1 - tank; 2 - supply hose; 3 - pedal block; 4 - clutch pedal; 5 - safety holder; 6 - pusher rod; 7 - bolt, 20 Nm; 8 - main cylinder; 9 - locking clamp; 10 - gasket, always a replacement; 11 - O-ring; 12 - hose / pipeline; 13 - bracket; 14 - bolt, 25 Nm; 15 - bracket on the gearbox; 16 - nut, 20 Nm; 17 - bolt, 20 Nm; 18 - locking clamp; 19 - dust cap; 20 - gearbox; 21 - stuffing box; 22 - O-ring, always replaceable; 23 - working cylinder with release bearing; 24 - bolt with shoulder, 11 Nm; 25 - corrugated cover; 26 - dust cap; 27 - a bolt for removal of air; 28 - union nut, 20 Nm; 29 - pipeline
Pic. 236. Pipe clamp (pry out with a screwdriver)
- insert a small screwdriver under the retaining clip 9 (pic. 232) pipeline and press it in the required direction (pic. 236 arrow). Disconnect the pipeline from the master cylinder and remove the O-ring 10 (pic. 232);
- remove the cover of the clutch pedal block;
Pic. 237. Removing the clutch pedal from the push rod
- insert a screwdriver into the clutch pedal mount (pic. 237) to the push rod;
- pull the clutch pedal slightly towards the seat. Use a screwdriver to push both sides of the pedal mount inward (first one side, then the other) and disengage them;
- remove the pedal by hitting it in the direction of the chair. If it does not come out, then it can be pulled in the same direction;
- unscrew bolt 6 (pic. 232) fasteners and remove the clutch master cylinder.
Install the clutch master cylinder in the reverse order of removal. First, slide the pusher rod holder onto the end of the pusher. To fix the pusher, press it in the direction of the front wall until the mount clicks into place. Move the pusher back and forth to make sure it is properly installed.
After installing the clutch master cylinder, bleed the hydraulic clutch release system.
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