Gasoline engine 1.4L BWK car Volkswagen Tiguan 1
Vehicle engine number
Detach hose from activated charcoal filter at hose clamp -arrow-. The engine code and engine number can be found on a sticker -arrow- affixed to the timing cover. The engine code...
Detach hose from activated charcoal filter at hose clamp -arrow-. The engine code and engine number can be found on a sticker -arrow- affixed to the timing cover. The engine code...
Characteristics of the gasoline engine 1.4 liters / 110 kW (BWK)
Engine code BWK Manufacturing with 10.07 Toxicity indicators, OG EU4 Working volume, cm/cube 1390 Power, kW at rpm 110/5800 Torque, Nm at rpm 240/1750-4000 Cylinder inner...
Engine code BWK Manufacturing with 10.07 Toxicity indicators, OG EU4 Working volume, cm/cube 1390 Power, kW at rpm 110/5800 Torque, Nm at rpm 240/1750-4000 Cylinder inner...
Removing the engine
Disconnect vacuum hose -arrow-. Raise the engine cover at points -1 -and remove the engine cover by moving it forward in the -direction of the arrow-. Unscrew heat shield above...
Disconnect vacuum hose -arrow-. Raise the engine cover at points -1 -and remove the engine cover by moving it forward in the -direction of the arrow-. Unscrew heat shield above...
Engine installation
Installation is carried out in the reverse order, while observing the following. Caution: For any assembly work, in particular in the engine compartment due to the tight layout,...
Installation is carried out in the reverse order, while observing the following. Caution: For any assembly work, in particular in the engine compartment due to the tight layout,...
Engine disassembly
Instruction. If, during engine repair, metal chips and dust are found in engine oil in large quantities - the source of which is increased wear, for example, due to damage to the...
Instruction. If, during engine repair, metal chips and dust are found in engine oil in large quantities - the source of which is increased wear, for example, due to damage to the...
Engine Assembly
Poly V-belt storage Caution: Before installing the V-ribbed belt, check that all the components driven by it are securely fastened (generator, air conditioner compressor). When...
Poly V-belt storage Caution: Before installing the V-ribbed belt, check that all the components driven by it are securely fastened (generator, air conditioner compressor). When...
Removal and installation of elements of the lubrication system
Instruction: If during the repair in the engine metal chips were found in large quantities, this may be due to a malfunction of the connecting rod bearing. To avoid subsequent...
Instruction: If during the repair in the engine metal chips were found in large quantities, this may be due to a malfunction of the connecting rod bearing. To avoid subsequent...
Removal and installation of elements of the cooling system
Caution: For any assembly work, in particular in the engine compartment due to the tight layout, the following must be observed. Lines of all kinds (e.g. fuel, hydraulic,...
Caution: For any assembly work, in particular in the engine compartment due to the tight layout, the following must be observed. Lines of all kinds (e.g. fuel, hydraulic,...
Draining and filling the coolant
Drain WARNING: When opening the expansion tank, hot steam may come out. Remove crankcase protection. Release spring clip and remove coolant hose -2-. Position -1- is ignored. Gulf...
Drain WARNING: When opening the expansion tank, hot steam may come out. Remove crankcase protection. Release spring clip and remove coolant hose -2-. Position -1- is ignored. Gulf...
Removing and installing radiator and radiator fan V7
Depending on the vehicle's equipment, remove the noise insulation or the underride guard. Remove the front right and left fender liner. Remove retainer -1- by unscrewing securing...
Depending on the vehicle's equipment, remove the noise insulation or the underride guard. Remove the front right and left fender liner. Remove retainer -1- by unscrewing securing...
Removal and installation of the pump of system of cooling
Drain coolant. Disconnect fuel supply line -1- and line to activated charcoal filter -2-. To do this, press the release buttons. Unscrew hose clamp -1- in charge air pipe. Unscrew...
Drain coolant. Disconnect fuel supply line -1- and line to activated charcoal filter -2-. To do this, press the release buttons. Unscrew hose clamp -1- in charge air pipe. Unscrew...
Relieve pressure in high pressure areas of the fuel system
Safety measures when working in the power system Caution: For any assembly work, in particular in the engine compartment due to the tight layout, the following must be observed....
Safety measures when working in the power system Caution: For any assembly work, in particular in the engine compartment due to the tight layout, the following must be observed....
Fuel tank device
1 - Cover, replace if damaged 2 - Fixing bolt 3 - Earth connection, check the security of fastening 4 - Ventilation line to the absorber, check the reliability of fastening 5 -...
1 - Cover, replace if damaged 2 - Fixing bolt 3 - Earth connection, check the security of fastening 4 - Ventilation line to the absorber, check the reliability of fastening 5 -...
Filmed and installed fuel tank
Removing With the ignition off, disconnect the battery ground wire. Unscrew the fixing bolt of the filler hatch assembly and remove it. Drain the fuel from the tank and clean the...
Removing With the ignition off, disconnect the battery ground wire. Unscrew the fixing bolt of the filler hatch assembly and remove it. Drain the fuel from the tank and clean the...
Removal and installation of elements of the power system
Instructions: The hose connections are secured with spring and clamp clamps. Clamp clamps should always be replaced with spring clamps. The fuel supply hoses may only be secured...
Instructions: The hose connections are secured with spring and clamp clamps. Clamp clamps should always be replaced with spring clamps. The fuel supply hoses may only be secured...
Turbocharger device
Instruction: All hose connections must be fixed with standard clamps corresponding to the model year. The hoses and hose fittings of the charge air system must be free of oil and...
Instruction: All hose connections must be fixed with standard clamps corresponding to the model year. The hoses and hose fittings of the charge air system must be free of oil and...
Removal and installation of a turbocharger
Disconnect battery. Disconnect vacuum hose -arrow-. Raise engine cover at points -1- and remove engine cover by moving forward in -direction of arrow-. Unscrew heat shield above...
Disconnect battery. Disconnect vacuum hose -arrow-. Raise engine cover at points -1- and remove engine cover by moving forward in -direction of arrow-. Unscrew heat shield above...
Removal and installation of the vacuum block of the turbocharger
Unlock vacuum line on vacuum reservoir -arrow- and detach. Lift engine cover at points -1- and remove cover by moving forward in -direction of arrow-. Unscrew heat shield above...
Unlock vacuum line on vacuum reservoir -arrow- and detach. Lift engine cover at points -1- and remove cover by moving forward in -direction of arrow-. Unscrew heat shield above...
Compressor device
1 - Enclosure with soundproofing screen of noise damper 2 - Anti-noise insulation of intake air 3 - Air intake sleeve, fasten with spring clamps 4 - 7 Nm, self-tapping screw. Only...
1 - Enclosure with soundproofing screen of noise damper 2 - Anti-noise insulation of intake air 3 - Air intake sleeve, fasten with spring clamps 4 - 7 Nm, self-tapping screw. Only...
Removal and installation of the compressor
Disconnect battery. Open and close the expansion tank cap to relieve pressure in the cooling system. Drain coolant. Disconnect vacuum hose -arrow-. Raise engine cover at points...
Disconnect battery. Open and close the expansion tank cap to relieve pressure in the cooling system. Drain coolant. Disconnect vacuum hose -arrow-. Raise engine cover at points...
Turbo air system
Instructions: All hose connections must be secured with standard clamps corresponding to the model year. The hoses and hose fittings of the charge air system must be free of oil...
Instructions: All hose connections must be secured with standard clamps corresponding to the model year. The hoses and hose fittings of the charge air system must be free of oil...
Removal and installation of the intercooler
Depending on the vehicle's equipment, remove the noise insulation or the underride guard. Remove the front right and left fender liner. Remove bracket -1- by unscrewing securing...
Depending on the vehicle's equipment, remove the noise insulation or the underride guard. Remove the front right and left fender liner. Remove bracket -1- by unscrewing securing...
Fuel injection system
The engine control unit -J623- is equipped with a self-diagnosis function. Before repair, and also for troubleshooting, the fault memory should first be interrogated. Vacuum hoses...
The engine control unit -J623- is equipped with a self-diagnosis function. Before repair, and also for troubleshooting, the fault memory should first be interrogated. Vacuum hoses...
Checking the functioning of the intake manifold flap
After installing the new lower part of the intake manifold, remove the retaining clip -arrow- for the vacuum actuator. Connect hand vacuum pump -VAS 6213- as follows. Create a...
After installing the new lower part of the intake manifold, remove the retaining clip -arrow- for the vacuum actuator. Connect hand vacuum pump -VAS 6213- as follows. Create a...
Removal and installation of control valve control unit and throttle control unit
Note: To remove throttle valve control unit -J333-, first remove control flap control unit -J808-. Disconnect vacuum hose -arrow-. Raise engine cover at points -1- and remove...
Note: To remove throttle valve control unit -J333-, first remove control flap control unit -J808-. Disconnect vacuum hose -arrow-. Raise engine cover at points -1- and remove...
High pressure fuel pump
WARNING: The injection system is divided into a high (up to max. 120 bar) and area of low (approx. 6 bar) pressure. Before opening a high pressure area (e.g. when removing...
WARNING: The injection system is divided into a high (up to max. 120 bar) and area of low (approx. 6 bar) pressure. Before opening a high pressure area (e.g. when removing...
Removal and installation of the high pressure pump
Remove air filter. Disconnect fuel supply line -arrow-. Disconnect connector and fuel feed line -arrows- from high pressure pump. Remove guide -2- and remove clip -4- from high...
Remove air filter. Disconnect fuel supply line -arrow-. Disconnect connector and fuel feed line -arrows- from high pressure pump. Remove guide -2- and remove clip -4- from high...
Removing and installing engine control unit J623
Before replacing engine control unit, connect tester -VAS 5051 B- and carry out guided function.Change engine control unit'. Switch off the ignition. Remove wiper arms. Remove the...
Before replacing engine control unit, connect tester -VAS 5051 B- and carry out guided function.Change engine control unit'. Switch off the ignition. Remove wiper arms. Remove the...
Theft-proof engine control unit
Before replacing engine control unit, connect tester -VAS 5051B- and execute guided function "Replacing the engine control unit". Switch off the ignition. Remove wiper arms....
Before replacing engine control unit, connect tester -VAS 5051B- and execute guided function "Replacing the engine control unit". Switch off the ignition. Remove wiper arms....
Catalyst and hinged parts of the exhaust system
Instructions: After installation work on the exhaust system, check that it is installed without tension and that the distance between the elements of the exhaust system and the...
Instructions: After installation work on the exhaust system, check that it is installed without tension and that the distance between the elements of the exhaust system and the...
Silencer with attachments
1 - Exhaust pipe with middle and rear mufflers. Factory fitted with main muffler as one piece, replace separately in case of repair 2 - 20 Nm 3 - Bracket 4 - 25 Nm 5 - Bracket 6 -...
1 - Exhaust pipe with middle and rear mufflers. Factory fitted with main muffler as one piece, replace separately in case of repair 2 - 20 Nm 3 - Bracket 4 - 25 Nm 5 - Bracket 6 -...
Removal and installation of a reception pipe
Depending on the vehicle equipment, remove the noise insulation or the underrun protection bar. Remove lambda probe after catalytic converter -G130- -1-. Unscrew exhaust pipe at...
Depending on the vehicle equipment, remove the noise insulation or the underrun protection bar. Remove lambda probe after catalytic converter -G130- -1-. Unscrew exhaust pipe at...
Repair of the ignition system
General instructions for the ignition system The engine control unit -J623- is equipped with a self-diagnosis function. A voltage of at least 11.5 V is required to ensure that the...
General instructions for the ignition system The engine control unit -J623- is equipped with a self-diagnosis function. A voltage of at least 11.5 V is required to ensure that the...
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Tiguan 1
- General information
- Characteristics
- Vehicle overview
- Power unit
- Petrol engine 1.4 BWK
- Petrol engine 1.4 CAVA
- Engine 2.0 (petrol)
- Engine 2.0 (diesel)
- Transmission
- 6-speed manual gearbox 0A6
- 6-speed automatic gearbox 09M
- Drive shafts
- Chassis
- Front suspension
- Rear suspension (2x4)
- Rear suspension (4x4)
- Air suspension
- Wheels and rims
- Brake system
- Steering gear
- Body
- External equipment
- Internal equipment
- Electrical equipment
- Power devices
- Appliances and lighting
- Communication systems
- Heating and air conditioning
- Electrical circuits
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