Vehicle engine number Detach hose from activated charcoal filter at hose clamp -arrow-. The engine code and engine number can be found on a sticker -arrow- affixed to the timing cover. 4-character...
Removing the engine Raise engine cover at points -1- and remove towards front in -direction of arrow-. Unscrew heat shield above turbocharger -arrows-. Remove air filter. Open and close expansion...
Engine installation Installation in reverse order. Caution: When carrying out installation work, especially in the engine compartment due to its dense layout, the following rules must be observed....
Engine disassembly Instruction: If, during engine repair, large amounts of metal chips and wear products are found in the engine oil - the source of which is increased wear, for example, due to...
Engine Assembly Poly V-belt storage Caution: Before installing the V-ribbed belt, check that all the components driven by it are securely fastened (generator, air conditioner compressor). When...
Removal and installation of parts of the lubrication system Instruction: If during the repair in the engine metal chips were found in large quantities, this may be due to a malfunction of the connecting rod bearing. To avoid subsequent...
Removal and installation of components of the cooling system Caution: When carrying out installation work, especially in the engine compartment due to its dense layout, the following rules must be observed. Highways of all types (e.g. fuel,...
Draining and refilling coolant Spive CAUTION: Opening the expansion tank may cause hot steam to escape. Open the coolant expansion tank cap. Depending on the vehicle's equipment, remove the noise insulation or... There is 1 comment
Fuel tank device Fuel tank 1 - Plug, replace if damaged 2 - Mounting bolt 3 - Earth connection, make sure the installation is secure 4 - Ventilation line to the absorber, make sure the...
Removal and installation of the fuel tank Safety regulations when working with the power system Caution: When carrying out installation work, especially in the engine compartment due to its dense layout, the following...
Removal and installation of elements of the fuel system Instructions: Both spring clamps and crimp clamps can be used to fasten hoses. Crimp clamps should always be replaced with spring clamps. The fuel supply hoses may only be secured...
Turbocharger device Instructions: Fix all hose connections with clamps corresponding to those installed at the factory. Degrease hose connections and charge system hoses before installation. Only for...
Removal and installation of a turbocharger Caution: If mechanical defects of the turbocharger are found, for example, the destruction of the impeller of the pump section, it is not enough just to replace the turbocharger....
Compressor device 1 - Enclosure with soundproofing screen for soundproofing 2 - Intake air soundproofing 3 - Air intake sleeve, fix with spring clamps 4 - 7 Nm, self-tapping screw. Tighten the...
Turbo air system Instructions: Fix all hose connections with clamps corresponding to those installed at the factory. Degrease hose connections and charge system hoses before installation. Only for...
Fuel injection system General instructions for working on the injection system The engine control unit -J623- is equipped with a self-diagnosis function. Before repair, and also for troubleshooting,...
Removal and installation of elements of system of release OG Instruction: After installing the elements of the exhaust system, it is necessary to check the absence of internal stresses in the system, as well as the presence of a sufficient...
Removal and installation of a reception pipe Depending on the vehicle's equipment, remove the noise insulation or the underride guard. Remove lambda probe after catalytic converter -G130- -1-. Unscrew exhaust pipe at...
Repair of the ignition system General instructions for working on the ignition system The engine control unit -J623- is equipped with a self-diagnosis function. A voltage of at least 11.5 V is required to...