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Touareg 1 (2002-2006)

Exterior elements of car body Volkswagen Touareg 1

Removal and installation of a cowl
Pic. 8.1. Hood: 1 - hood; 2 - hex nut; 3 - hinge; 4 - bolt; 5 - adjusting bolt; 6 - adjustable emphasis; 7 - guide element; 8 - gas stop; 9 - isolation. Removing Disconnect plug...

Removing the gas stop
Open the hood and prop it up. Insert a small screwdriver under spring clip 2. Raise the spring clip 2 so that it can be moved from the ball bearing in the direction. Remove gas...

Release of gas from the gas stop
Clamp the gas stop in the zone X=50 mm in a vice (pic. 8.3). CAUTION: Clamping the gas stop in a vice is only allowed in zone X, otherwise there is a risk of damage to the stop...

Removal and installation of insulation
Removing Remove the engine bay light. Remove clips 1 (15 pieces) using the mounting lever 80-200 from the hood. Remove insulation 2 (pic. 8.4). Installation The clips should be...

Removal and installation of the lock of a cowl
Pic. 8.5. Elements for unlocking and locking the hood: 1 - hook; 2 - hex nut; 3 - flexible cable; 4 - hood release lever; 5 - lining of the lower part of the pillar a; 6 - bolt; 7...

Hood lock adjustment
NOTE: For better visibility, the hood latch and latch support have been removed from the radiator frame. Remove the grille. Loosen three bolts 1 (do not unscrew them completely)....

Disconnecting the flexible cable
Remove the coupling of the flexible cable of the hood lock drive 1 upwards from the holder 2. Loosen the intermediate clutch of the cable 1 with a small screwdriver at the...

Removal and installation of a door of a luggage compartment
Pic. 8.13. Tailgate Mounting Components: 1 - tailgate; 2 - screw; 3 - screw; 4 - hinge; 5 - facing pad. Removing Open the tailgate flap glass. Only now open the tailgate. Make...

Tailgate adjustment with hinge
NOTE: If the range of adjustment at the junction of the tailgate and the door hinge is insufficient, the door height can be adjusted by changing the position of the hinge itself....

Lock loop adjustment
NOTE: The adjustment of the lock loop with the closer is carried out by analogy. Remove the lining of the lock shelf. Guide wedges and pins must be loosened. Release the lock loop...

Removal and installation of the tailgate hinge
Pic. 8.16. tailgate hinge: 1 - tailgate hinge: 2 - hinged glass bracket; 3 - screw; 4 - bracket for the tailgate; 5 - ball pin of the tailgate; 6 - ball pin of folding glass....

Removal and installation of a plug of a gas emphasis
Removing Pry off plug 1 with a plastic wedge and remove it (pic. 8.17). Installation Insert plug 1 into the narrow end until it stops. Press both rear corners of the plug at the...

Removal and installation of elements of locking and unlocking of a door
Pic. 8.18. Elements for unlocking and locking: 1 - bracket; 2 - drive rod; 3 - tailgate lock; 4 - screw; 5 - lock loop; 6 - screw; 7 - hex nut; 8 - protection against unauthorized...

Removal and installation of the lock of a door of a luggage compartment
Removing Remove facing of a door of a luggage compartment. Remove drive rod 1 from tailgate lock 2. Disconnect plug 4 and remove screws 3 (pic. 8.19). Remove the tailgate lock....

Removal and installation of a hinge of the lock with the closer
NOTE: Removal and installation of a lock loop without a closer is carried out by analogy. Removing Remove the lining of the lock shelf. Unscrew the screws 2 and remove the lock...

Removal and installation of the electric motor for opening the tailgate
Removing Remove the bracket. Remove screws 4 from bracket 3. Remove the electric motor 2 in the direction of the arrow in Figure 8.21 from the control module 1. Installation...

Removed and installed rear spoiler
Removing Pry off the plug 1 with a small screwdriver and remove it from the rear window 2. Unscrew the nut 4 of the rear spoiler 3 (pic. 8.22). Raise the rear spoiler 1 from the...

Removal and installation of elements for locking and unlocking the hatch of the fuel tank
Pic. 8.24. Fuel filler hatch assembly: 1 - fuel tank hatch; 2 - screw; 3 - screw; 4 - fastening element; 5 - spacer nut; 6 - screw; 7 - emergency unlocking drive; 8 - plug; 9 -...

Door adjustment
To properly adjust the door, loosen the door hinge on the pillar. Other measures, such as pulling the door up, are ineffective. Upon subsequent loading, the door will sag again....

Removal and installation of the lock cylinder housing
Removing Pry the plug from the bottom hole a, then pull the plug down b (pic. 8.28). Pull door handle 1 and hold it. Unscrew bolt 3 with socket wrench T 10072 until it stops. This...

Removal and installation of the door handle
Pic. 8.27. Handle and door lock: 1 - door lock; 2 - screw; 3 - fixing screw; 4 - a bolt with an internal asterisk; 5 - gasket; 6 - body of the lock cylinder; 7 - key; 8 - door...

Removal and installation of the door lock
The frame of mounted units consists of a mounting frame and a glass frame. A power window, a door lock and a speaker are fixed on the frame of mounted units. The door lock can...

Rear door adjustment
To properly adjust the door, loosen the door hinge on the pillar. Other measures, such as lifting the door up, are ineffective. Upon subsequent loading, the door will sag again....

Removal and installation of the case of the cylinder of the lock of a back door
Removing Pry off the plug and remove it from the hole (pic. 8.41). Pull door handle 1 and hold it. Unscrew bolt 3 with socket wrench T 10072 until it stops. This way you will...

Sliding/tilting sunroof with glass panel
Operating principle With the ignition on, the sliding/tilting sunroof is opened and closed using the rotary switch. The hatch leans back when you press it and closes when you pull...

Removing the sliding/tilting sunroof glass panel
Raise the hatch. Slide the sun shield back. Release the bellows from the bottom bar, starting from the back of the hatch. Then, release the bellows from the top bar, starting at...

Installing the sliding/tilting sunroof glass panel
The panel must be installed in its original position (hatch panel closed). Initial position The marking on the upper part of the rail, at the rear, 1 must be on both sides between...

Sliding/tilting sunroof glass panel adjustment
The original position of the sliding/tilting sunroof must be correct. Raise the glass panel. Slide the sun shield back. Release the bellows from the bottom bar, starting from the...

Checking the Parallel Movement of the Glass Panel
Pull out the glass panel. Move the sunshield as far back as possible. Release the bellows from the bottom, starting at the back. Release the bellows at the top, starting at the...

Fitting the sunroof panel seal
Check with a cardboard strip about 0.3 mm thick (like a business card), whether the density is uniform between the panel seal 2 and the body around the entire perimeter of the...

Removing the sun shield
Remove the sliding/tilting sunroof glass panel. Slide the sun shield back. Remove the front screws on the left and right. Pull the slider forward through stop 1 (pic. 8.52). Slide...

Removal and installation of facing of a forward bumper
Pic. 8.54. Front bumper cover: 1 - facing; 2 - screw; 3 - bolt; 4 - guide profile; 5 - bolt. NOTE: Depending on the model variant, slight deviations must be taken into account....

Removal and installation of facing of a back bumper
NOTE: Depending on the model variant, slight deviations must be taken into account. NOTE: Depending on the model variant, slight deviations must be taken into account during...

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