Gasoline engine 3.2 liter car Volkswagen Touareg 1
Specifications of the 3.2L petrol engine
Engine code AZZ BAA BKJ Date of manufacture 07.02 03.03 06.03 Cylinder arrangement VR* VH* VR* Camber angle 15,0° 15,0° 15,0° Working volume, l 3,2 3,2 3,2 Power, kW at min -1...
Engine code AZZ BAA BKJ Date of manufacture 07.02 03.03 06.03 Cylinder arrangement VR* VH* VR* Camber angle 15,0° 15,0° 15,0° Working volume, l 3,2 3,2 3,2 Power, kW at min -1...
Removing the power unit
NOTE: The engine is removed with the gearbox down. WARNING: The fuel line is under pressure. Wear safety goggles and gloves to avoid injury and skin contact. Wrap a rag around the...
NOTE: The engine is removed with the gearbox down. WARNING: The fuel line is under pressure. Wear safety goggles and gloves to avoid injury and skin contact. Wrap a rag around the...
Removal and installation of the left and right pillows of a support of the engine
Removing Remove the air filter assembly with the air flow meter. Turn off fixing nuts 2 on the right and left pillows of the engine. Insert the 10-222A/16 adapter into the...
Removing Remove the air filter assembly with the air flow meter. Turn off fixing nuts 2 on the right and left pillows of the engine. Insert the 10-222A/16 adapter into the...
Removal and installation of a conducted disk
Removing Remove the driven disk. To do this, lock the vibration damper using the locking key T10069 (pic. 2.42). Loosen the drive plate fixing bolts crosswise and unscrew them....
Removing Remove the driven disk. To do this, lock the vibration damper using the locking key T10069 (pic. 2.42). Loosen the drive plate fixing bolts crosswise and unscrew them....
Removal and installation of an epiploon from outside a flywheel
Removing Insert hook T20143/2, as shown in Figure 2.45, under the working edge of the stuffing box. Support the hook on the flange, pry the gland in the direction of the arrow and...
Removing Insert hook T20143/2, as shown in Figure 2.45, under the working edge of the stuffing box. Support the hook on the flange, pry the gland in the direction of the arrow and...
Replacing the crankshaft seal on the vibration damper side
NOTE: If a plastic sealing flange is installed, the gland is not replaced individually - the sealing flange must be replaced. Removing Bring the radiator frame to the service...
NOTE: If a plastic sealing flange is installed, the gland is not replaced individually - the sealing flange must be replaced. Removing Bring the radiator frame to the service...
Replacing the crankshaft sealing flange on the vibration damper side
Removing Bring the radiator frame to the service position. Remove poly V-belt. Remove the vibration damper. To do this, lock the vibration damper using the locking key T10069....
Removing Bring the radiator frame to the service position. Remove poly V-belt. Remove the vibration damper. To do this, lock the vibration damper using the locking key T10069....
Removal and installation of the crankshaft
NOTE: Before removing the crankshaft, provide a proper storage location to avoid damage to the sensor gear. For assembly work, the engine must be secured to the engine and gearbox...
NOTE: Before removing the crankshaft, provide a proper storage location to avoid damage to the sensor gear. For assembly work, the engine must be secured to the engine and gearbox...
Removing and installing the side cover
Preparing the cylinder block gasket for installation Clean the 3 mm holes in the cylinder head gasket from the remnants of the old sealant (pic. 2.55). Fill the 3 mm holes in the...
Preparing the cylinder block gasket for installation Clean the 3 mm holes in the cylinder head gasket from the remnants of the old sealant (pic. 2.55). Fill the 3 mm holes in the...
Removal and installation of a cover of a head of the block of cylinders
Removing After installation, it is necessary to reinstall all cable fasteners that are removed or cut off during dismantling. Remove engine covers. Remove ignition coils with...
Removing After installation, it is necessary to reinstall all cable fasteners that are removed or cut off during dismantling. Remove engine covers. Remove ignition coils with...
Removal and installation of a head of the block of cylinders
NOTE: The operation to remove the cylinder head is carried out on a removed engine. The engine should be warm to the touch. ATTENTION: For any assembly work, in particular in the...
NOTE: The operation to remove the cylinder head is carried out on a removed engine. The engine should be warm to the touch. ATTENTION: For any assembly work, in particular in the...
Checking the valve timing
NOTE: The valve timing can be checked with the engine installed. Checking procedure Remove the intake manifold and cylinder head cover. Remove the front noise insulation. Move the...
NOTE: The valve timing can be checked with the engine installed. Checking procedure Remove the intake manifold and cylinder head cover. Remove the front noise insulation. Move the...
Valve timing adjustment
NOTE: Install timing chains. These assembly operations can only be carried out on a removed engine. Work order ATTENTION: For any installation work, in particular in the engine...
NOTE: Install timing chains. These assembly operations can only be carried out on a removed engine. Work order ATTENTION: For any installation work, in particular in the engine...
Removing the camshafts
NOTE: Removal and installation of camshafts is only possible with the engine and cylinder head removed. Work order Drive the crankshaft with the vibration damper fixing bolt in...
NOTE: Removal and installation of camshafts is only possible with the engine and cylinder head removed. Work order Drive the crankshaft with the vibration damper fixing bolt in...
Installation of camshafts
NOTE: When installing the camshafts, the cams for the first cylinder must point up. Work order Before installing, grease the mating surfaces of bearing caps 7 and 8 with a small...
NOTE: When installing the camshafts, the cams for the first cylinder must point up. Work order Before installing, grease the mating surfaces of bearing caps 7 and 8 with a small...
Checking the axial displacement of the camshafts
Checking procedure Measurements should be taken with the support elements and roller levers removed. The middle bearing caps of the corresponding camshaft must be installed. Screw...
Checking procedure Measurements should be taken with the support elements and roller levers removed. The middle bearing caps of the corresponding camshaft must be installed. Screw...
Camshaft marking
The marking is applied between a pair of cams cyl. 4 and cyl. 5 corresponding camshaft. Camshaft Marking A - exhaust camshaft 022 101 Index B - intake camshaft 022 102 Index Valve...
The marking is applied between a pair of cams cyl. 4 and cyl. 5 corresponding camshaft. Camshaft Marking A - exhaust camshaft 022 101 Index B - intake camshaft 022 102 Index Valve...
Replacement of valve stem seals
Removing Remove the distributors. Remove the roller arms together with the bearings and place them on a clean surface. Do not interchange roller arms and bearings. Unscrew the...
Removing Remove the distributors. Remove the roller arms together with the bearings and place them on a clean surface. Do not interchange roller arms and bearings. Unscrew the...
Checking the valve guides
Checking procedure Insert the new valve into the guide sleeve. The end of the valve stem must be covered by the guide bushing. Due to the different stem diameter, use the inlet...
Checking procedure Insert the new valve into the guide sleeve. The end of the valve stem must be covered by the guide bushing. Due to the different stem diameter, use the inlet...
Valve seat processing
NOTE: When repairing engines with leaking valves, treat or replace valve seats and valves insufficiently. Especially in engines with a long service life, the valve guides must be...
NOTE: When repairing engines with leaking valves, treat or replace valve seats and valves insufficiently. Especially in engines with a long service life, the valve guides must be...
Valve sizes
NOTE: Valves must not be machined. Only lapping is allowed. Inlet valve sizes Size Short inlet valve Long inlet valve a, mm 31,00 31,00 b, mm 5,96 5,96 s, mm 102,20 136,10 b, deg...
NOTE: Valves must not be machined. Only lapping is allowed. Inlet valve sizes Size Short inlet valve Long inlet valve a, mm 31,00 31,00 b, mm 5,96 5,96 s, mm 102,20 136,10 b, deg...
Checking pistons, piston rings and cylinder diameter
Checking the thermal clearance of the piston rings Drive the ring from above, at a right angle to the cylinder wall, to the bottom hole of the cylinder, at a distance of about 15...
Checking the thermal clearance of the piston rings Drive the ring from above, at a right angle to the cylinder wall, to the bottom hole of the cylinder, at a distance of about 15...
3.2L petrol engine mounting torques
Table 2.3 Threaded connection Tightening torque, Nm Bolts, nuts M6 10 M7 15 M8 25 M10 40 M12 60 With the exception of: Engine mount to engine mount (screw) M10 75 Engine mount to...
Table 2.3 Threaded connection Tightening torque, Nm Bolts, nuts M6 10 M7 15 M8 25 M10 40 M12 60 With the exception of: Engine mount to engine mount (screw) M10 75 Engine mount to...
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Touareg 1
- General information
- Vehicle device
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- Power unit
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- Front suspension
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- Outdoor elements
- Electrical equipment
- Battery
- Generator and starter
- Instruments and wipers
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