Vehicle maintenance VW Transporter T4
Service oil change
Service replacement of gasoline engine oil should be carried out every 15,000 km or at least once a year. On a car with a diesel engine, a service oil change is carried out every...
Service replacement of gasoline engine oil should be carried out every 15,000 km or at least once a year. On a car with a diesel engine, a service oil change is carried out every...
Maintenance Schedule
Maintenance should be carried out at the following intervals: every 12 months - items marked (•), and every 30,000 km - all service points (• And ••). Attention! STO VW at each...
Maintenance should be carried out at the following intervals: every 12 months - items marked (•), and every 30,000 km - all service points (• And ••). Attention! STO VW at each...
Machine maintenance work
This subsection describes all the maintenance work related to the various machines that must be carried out according to the maintenance schedule. Wear parts and required special...
This subsection describes all the maintenance work related to the various machines that must be carried out according to the maintenance schedule. Wear parts and required special...
Engine and exhaust system
The following works must be carried out according to the maintenance schedule: engine: oil level check; engine: oil change, checking the tightness of the lubrication system by...
The following works must be carried out according to the maintenance schedule: engine: oil level check; engine: oil change, checking the tightness of the lubrication system by...
Engine oil change
The following tool is required to change the engine oil: pit or hydraulic jack with stands; special tool for unscrewing the oil filter (oil filter pliers), strap key-clip or tool...
The following tool is required to change the engine oil: pit or hydraulic jack with stands; special tool for unscrewing the oil filter (oil filter pliers), strap key-clip or tool...
Draining engine oil
1. Warm up the engine to a coolant temperature of 70°C. 2. Place the machine horizontally on stands. 3. Remove the lower engine compartment guard. 4. Place a container under the...
1. Warm up the engine to a coolant temperature of 70°C. 2. Place the machine horizontally on stands. 3. Remove the lower engine compartment guard. 4. Place a container under the...
Engine oil fill
1. Screw in the oil drain plug with a new O-ring and tighten securely, but not too tight. Tightening torque for 4-cylinder engine: 30 Nm; 5-cylinder: 50 Nm. 2. Clean the oil...
1. Screw in the oil drain plug with a new O-ring and tighten securely, but not too tight. Tightening torque for 4-cylinder engine: 30 Nm; 5-cylinder: 50 Nm. 2. Clean the oil...
Checking oil leakage by external inspection
With an oil contaminated engine and high oil consumption, check for oil leaks by looking at the following possible locations: oil filler cap seal (unscrew the cover and check the...
With an oil contaminated engine and high oil consumption, check for oil leaks by looking at the following possible locations: oil filler cap seal (unscrew the cover and check the...
Checking the engine oil level
Approximately every 1000 km or before a long trip, check the engine oil level and top up if necessary. The engine should not consume more than 1.0 liters of oil per 1000 km....
Approximately every 1000 km or before a long trip, check the engine oil level and top up if necessary. The engine should not consume more than 1.0 liters of oil per 1000 km....
Checking the coolant level
The coolant level should be checked regularly, about every fourth week, at least before a big trip. A low coolant level, on machines with the appropriate equipment, is indicated...
The coolant level should be checked regularly, about every fourth week, at least before a big trip. A low coolant level, on machines with the appropriate equipment, is indicated...
Checking the tightness of the cooling system by external inspection
1. Check the coolant hoses by bending and squeezing for porosity. Replace hardened hoses. 2. The hoses on the connections must fit securely. 3. Check tightness of clamps. If...
1. Check the coolant hoses by bending and squeezing for porosity. Replace hardened hoses. 2. The hoses on the connections must fit securely. 3. Check tightness of clamps. If...
Frost resistance test
The following test tool is needed - a hydrometer. The hydrometer is available in the sale of related auto products. Regularly, before starting winter operation, for safety...
The following test tool is needed - a hydrometer. The hydrometer is available in the sale of related auto products. Regularly, before starting winter operation, for safety...
Adding VW Concentrate to the Cooling System
In order for the liquid not to freeze at -25°C, it must contain 40% low-freezing additives. In order for the liquid not to freeze at -35°C, the ratio of concentrate and water...
In order for the liquid not to freeze at -25°C, it must contain 40% low-freezing additives. In order for the liquid not to freeze at -35°C, the ratio of concentrate and water...
Replacing spark plugs
Note. Only petrol engine. Special Tool Required: Spark Plug Wrench, available from Automotive Auxiliary Store. Candles have a turnkey hexagon 20.8 mm. Additionally, it is...
Note. Only petrol engine. Special Tool Required: Spark Plug Wrench, available from Automotive Auxiliary Store. Candles have a turnkey hexagon 20.8 mm. Additionally, it is...
Checking the electrical connections
1. Check the reliability of all electrical connections at the ignition coil and ignition distributor. 2. Replace cracked terminals. 3. Clean corroded joints with a wire brush or...
1. Check the reliability of all electrical connections at the ignition coil and ignition distributor. 2. Replace cracked terminals. 3. Clean corroded joints with a wire brush or...
Replacing the air filter element
No special tool is required. You need to purchase an air filter element. Removing 1. Open flip lock (1). Press down and remove the locking handle from the hooks (2). 2. Pull the...
No special tool is required. You need to purchase an air filter element. Removing 1. Open flip lock (1). Press down and remove the locking handle from the hooks (2). 2. Pull the...
Draining water from the fuel filter
Fuel filter 1 - fuel supply pipeline from the fuel tank, 2 - fuel supply pipeline to the high pressure pump (injection pump), 3 – fuel return line from injection pump, 4 – fuel...
Fuel filter 1 - fuel supply pipeline from the fuel tank, 2 - fuel supply pipeline to the high pressure pump (injection pump), 3 – fuel return line from injection pump, 4 – fuel...
Fuel filter replacement
1. Drain the fluid from the fuel filter as described in subsection 1.20.3.1.13 . 2. Clean the outside of the fuel line (1) And (2) (see fig. Fuel filter ) and remove from the...
1. Drain the fluid from the fuel filter as described in subsection 1.20.3.1.13 . 2. Clean the outside of the fuel line (1) And (2) (see fig. Fuel filter ) and remove from the...
V-belt check
No special tool is required. Required spare parts are V-belts of appropriate dimensions. It is recommended to replace all belts at once, even if only one is worn. Belt sizes are...
No special tool is required. Required spare parts are V-belts of appropriate dimensions. It is recommended to replace all belts at once, even if only one is worn. Belt sizes are...
Tensioning and replacing the toothed belt
Since incorrect working methods can lead to severe engine damage, the instructions must be followed exactly. For diesel engines, replace the toothed belt every 120,000 km. Timing...
Since incorrect working methods can lead to severe engine damage, the instructions must be followed exactly. For diesel engines, replace the toothed belt every 120,000 km. Timing...
Checking the exhaust gas system by external inspection
1. Check the tightness of the clamps. 2. Inspect with a flashlight the absence of holes, rusted and worn parts. 3. Replace severely dented exhaust pipes. 4. Check the rubber...
1. Check the tightness of the clamps. 2. Inspect with a flashlight the absence of holes, rusted and worn parts. 3. Replace severely dented exhaust pipes. 4. Check the rubber...
Brakes, tires, wheel rims
Brake system - check the brake fluid level and the thickness of the brake linings. Brake system - checking the tightness of pipelines, hoses, brake cylinders, brake booster and...
Brake system - check the brake fluid level and the thickness of the brake linings. Brake system - checking the tightness of pipelines, hoses, brake cylinders, brake booster and...
Checking the brake fluid level
Checking the brake fluid level in the expansion tank The brake fluid expansion tank is located under the hood. It has two chambers, one for each brake circuit. The screw plug has...
Checking the brake fluid level in the expansion tank The brake fluid expansion tank is located under the hood. It has two chambers, one for each brake circuit. The screw plug has...
Checking the thickness of the brake linings
Front disc brake pads wear faster than rear drum brakes. However, it is advisable, with regular checks, to check the brake linings of all 4 wheels. Front disc brakes 1. Mark the...
Front disc brake pads wear faster than rear drum brakes. However, it is advisable, with regular checks, to check the brake linings of all 4 wheels. Front disc brakes 1. Mark the...
Checking the brake pipelines by external inspection
1. Place the machine on stands. 2. Clean the brake lines with a cold cleaner. 3. Using a lamp, inspect all brake lines from the master brake cylinder to all brake cylinders. The...
1. Place the machine on stands. 2. Clean the brake lines with a cold cleaner. 3. Using a lamp, inspect all brake lines from the master brake cylinder to all brake cylinders. The...
Brake Fluid Replacement
Required tool: ring open wrench for air release screws; brake fluid specification FMVSS 116 DOT 4. Brake fluid absorbs moisture from the air through the pores of the brake hoses,...
Required tool: ring open wrench for air release screws; brake fluid specification FMVSS 116 DOT 4. Brake fluid absorbs moisture from the air through the pores of the brake hoses,...
Tire pressure check
Check pressure only on cold tires. Check tire pressure once a month and also as part of a service. Tire pressure is indicated on a sticker on the machine or in the owner's manual....
Check pressure only on cold tires. Check tire pressure once a month and also as part of a service. Tire pressure is indicated on a sticker on the machine or in the owner's manual....
Checking the tread profile
Tires of balanced wheels, when operated at the prescribed air pressure, their perfect adjustment and the perfect functioning of the shock absorbers, wear equally along the entire...
Tires of balanced wheels, when operated at the prescribed air pressure, their perfect adjustment and the perfect functioning of the shock absorbers, wear equally along the entire...
Tire valve check
1. Unscrew the dust cap of the valve. 2. Moisten the faucet with water or saliva. If bubbles form, screw on the valve with the back of the dust cap. Attention! Only the metal dust...
1. Unscrew the dust cap of the valve. 2. Moisten the faucet with water or saliva. If bubbles form, screw on the valve with the back of the dust cap. Attention! Only the metal dust...
Steering and front axle
Tie rod joints - check for play and fastening. Checking dust caps. Axial hinges - checking dust caps. Steering - check the covers for leaks and damage. Power steering - check the...
Tie rod joints - check for play and fastening. Checking dust caps. Axial hinges - checking dust caps. Steering - check the covers for leaks and damage. Power steering - check the...
Dust caps for tie rods and axle joints
Examination 1. Place the front of the machine on a stand. 2. Illuminate the dust caps on the right and left with a lamp and check for damage, while paying attention to traces of...
Examination 1. Place the front of the machine on a stand. 2. Illuminate the dust caps on the right and left with a lamp and check for damage, while paying attention to traces of...
Steering play check
1. Set the steering wheel to the middle position. 2. Move the steering wheel left and right while watching the front wheels. The steering wheel must have a play of 25 mm without...
1. Set the steering wheel to the middle position. 2. Move the steering wheel left and right while watching the front wheels. The steering wheel must have a play of 25 mm without...
Checking the oil level in the power steering
Required Special Tools: Not required. Hydraulic oil "G 002 000" purchased at the service station. The hydraulic oil expansion tank is located on the right under the hood in the...
Required Special Tools: Not required. Hydraulic oil "G 002 000" purchased at the service station. The hydraulic oil expansion tank is located on the right under the hood in the...
Body and interior equipment
Bottom protection and cavity preservation - check. Seat belts - check for damage. Door stops - lubrication. Checking the bottom and body by external inspection With regular care,...
Bottom protection and cavity preservation - check. Seat belts - check for damage. Door stops - lubrication. Checking the bottom and body by external inspection With regular care,...
Gearbox and wheel drive
Manual transmission - leak test by visual inspection. An oil change is not required. Axles - check the ATF level in the gearbox and axle drive, top up if necessary. Automatic...
Manual transmission - leak test by visual inspection. An oil change is not required. Axles - check the ATF level in the gearbox and axle drive, top up if necessary. Automatic...
Checking the tightness of the transmission with an external osmotor
The following leak locations are possible: connection of the cylinder block with the gearbox (flywheel/transmission drive shaft seal); oil filling and drain plugs. Half shafts to...
The following leak locations are possible: connection of the cylinder block with the gearbox (flywheel/transmission drive shaft seal); oil filling and drain plugs. Half shafts to...
Checking the rubber cuffs of the drive shafts
1. Place the machine on stands. 2. Pay attention to the absence of visible oil marks on the cuffs and around them. 3. Check the tightness of the clamps. 4. Check the rubber cuffs...
1. Place the machine on stands. 2. Pay attention to the absence of visible oil marks on the cuffs and around them. 3. Check the tightness of the clamps. 4. Check the rubber cuffs...
Checking the oil level in an automatic transmission
The prescribed oil level is especially important for the perfect operation of the box. Therefore, the oil level must be carefully checked every 30,000 km. Examination 1. Warm up...
The prescribed oil level is especially important for the perfect operation of the box. Therefore, the oil level must be carefully checked every 30,000 km. Examination 1. Warm up...
Checking the electrical system
Lighting system - check all headlights, taillights and direction indicators. Adjust headlights if necessary. Sound signal - check. Wipers - check the wear of the rubber petals....
Lighting system - check all headlights, taillights and direction indicators. Adjust headlights if necessary. Sound signal - check. Wipers - check the wear of the rubber petals....
Checking the battery
Required special tool: anti-acid lubricant, for example, BOSCH-Polfett; steel brush (brush for cleaning poles and terminals); suitable voltage measuring device. Cleaning the...
Required special tool: anti-acid lubricant, for example, BOSCH-Polfett; steel brush (brush for cleaning poles and terminals); suitable voltage measuring device. Cleaning the...
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Transporter T4
Transporter T3
- General information
- User manual
- Maintenance
- Power unit
- Engine repair
- Ignition system
- Lubrication system
- Cooling system
- Fuel system (petrol)
- Fuel system (diesel)
- Injection system (petrol)
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Car suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Doors and windows
- Heating system
- Electrical equipment
- Equipment and devices
- Lighting and signaling
- Power devices
- Electrical circuits
- General information
- Maintenance
- Petrol engines
- Engine repair
- Lubrication system
- Cooling system
- Power and exhaust system
- Carburetor 34 PICT
- Carburetors 2E3 and 2E4
- Fuel injection system
- Ignition system
- Diesel engines
- Engine repair
- Lubrication system
- Cooling system
- Power and exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Body and interior elements
- Doors, locks and windows
- Electrical equipment
- Lighting system
- Equipment and devices
- Power devices (diesel)
- Power devices (petrol)
- Wiring diagrams (diesel)
- Wiring diagrams (petrol)
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